Z149 Z Master with 52in SFS Side Discharge Mower

Transkript

1 Form No. Z149 Z Master with 2in SFS Side Discharge Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 7 means that two of the parts identified by reference number 7 are indicated. The TORO Company 200 All Rights Reserved

2 Contents Page Page Front Frame Assembly Valve/Camshaft Assembly Caster Wheel Assembly No Kawasaki FH601V DS Front Spring Assembly No Lubrication Equipment Assembly Height of Cut Assembly Kawasaki FH601V DS Main Frame Assembly Cooling Equipment Assembly Kawasaki Seat Assembly No FH601V DS Fuel System Assembly Cooling Equipment Assembly Parking Brake System Assembly Kawasaki FH601V DS Motion Control System Assembly Electric Equipment Assembly Kawasaki Hydraulic System Assembly FH601V DS Hydraulic Pump Assembly No Electric Equipment Assembly Pump, Idler and Belt Assembly Kawasaki FH601V DS Engine and Clutch Assembly Control Equipment Assembly Kawasaki FH601V DS Deck and Wheel Gage Assembly Control Equipment Assembly Deck Assembly No Kawasaki FH601V DS Deck Spindle Assembly Carburetor Assembly Kawasaki Idler Pulley, Lift Strut and Chain Assembly FH601V DS Electrical System Assembly Carburetor Assembly Electrical Schematic Kawasaki FH601V DS Cylinder/Crankcase Assembly Kawasaki Air Filter Assembly FH601V DS Kawasaki FH601V DS Cylinder/Crankcase Assembly Fuel Tank/Fuel Valve Assembly Kawasaki FH601V DS Kawasaki FH601V DS Piston/Crankshaft Assembly Starter/Decal Kawasaki FH601V DS Kawasaki FH601V DS Valve/Camshaft Assembly Kawasaki FH601V DS Accessories Model / Model / Recycler Kit Z Stand Kit Bahaia Mulch Kit Hitch Kit High Sail Blades Filter Minder ( required for improved bagging) DFS Bagger Atomic Blades ( required for improved mulching) Steel Bagger Boot and Tube Kit (For DFS Bagger) Twin Bagger Kit Twin Bagger Finishing Kit Striping Kit ROPS TORO Dealer High Suspension Seat

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required HYD hydraulic ASM assembly INC incorporated CARR carriage LH left hand DEG degrees NI nylon insert FH flat head PPH Phillips pan head GA gauge PTH Phillips truss head HF hex flange PTO power take off HH hex head RH right hand HHF hex head flange SFH slotted fillister head HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head HS hex socket SPH slotted pan head HSBH hex socket button head SRH slotted round head HSFH hex socket flat head STD standard HSH hex socket head TAP self tapping HWH hex washer head TTH Torx truss head HWHTF hex washer head WH wing head thread forming

4 Front Frame Assembly Caster Wheel ASM Caster Seal Grease Bearing Cone, Taper Washer Bellville Nut Lock, NI Cap Grease Screw HH Washer Flat Floorpan ASM 11: Pad Antiskid 11: Decal 11: Decal Danger, Slope Hinge Floorpan Footrest ASM 1: Decal Service 1: Decal Missing, Cover 1: Pad Antiskid Screw CARR Nut HF Bolt CARR Bracket Floorpan Nut HF Decal STD, Safety Front Frame W/Decal 20: Decal Warning Sheet No.: Ring Snap Washer Flat Nut HHF Washer Belleville Screw HH Front Spring ASM LH Lift Arm ASM RH Lift Arm ASM Fitting Grease Plug Bearing Cup, Tapered 4

5 Caster Wheel Assembly No Sheet No.:A1 C Wheel And Tire ASM 1: Tire 1: Wheel 1: Bearing Cup Spacer Bearing Seal Bearing Bearing Cone, Taper Spacer Caster, Front Screw HH Nut Lock, NI

6 Front Spring Assembly No Rod Lift, Deck Swivel Deck Mount, Rear Nut Hex Nut Jam Washer Spring Compression Washer Flat Sheet No.:A2 C 09 6

7 Height of Cut Assembly Sheet No.: Screw HH Ring Snap Nut HHF Nut Lock, NI Plate Lift, Deck Bushing Lever, Lift Plate Lift, Deck Pin Hair Screw HH Screw HH Bushing Lever, Lift Handle Lift Grip Lever, Lift Pin Hitch W/Lanyard Fitting Grease Bushing Lift Arm ASM Spring Compression Washer Flat Arm Lift, Deck Screw HH Decal Deck Height, Outer Decal Deck Height, Inner Screw HH 7

8 :2 1: : : 2: Main Frame Assembly Bumper Catcher, Grass Console ASM 2: Decal Panel, Control 2: Decal Valve, Fuel 2: Decal Protection, Ear Control Choke Bolt CARR 22 Screw HH Washer Flat Knob Ball 8 22 Screw HH Bracket Nut HF Cable Throttle Nut Lock Console Frame ASM 1: Decal Console, Top Frame Seat Screw HH Nut Lock, NI Rod Retainer, Seat Seat ASM Decal Logo, Toro R Clamp Cap Housing 28 28:1 28:2 29 Sheet No.: Screw Housing Manual Bumper Main Frame ASM 2: Decal Surface, Hot Nut Lock, NI Clip Loom Wheel And Tire ASM 28: Tire 28: Wheel Nut Lug Screw HH Decal Washer Flat Nut Lock, NI Screw CARR 8

9 Seat Assembly No Sheet No.:A C Cushion Seat, Bottom Cushion Seat, Back Cushion Armrest Channel, Armrest Spacer Track Track Seat Frame Seat Bracket Armrest, LH Bracket Armrest, RH Screw HH Nut HF Screw HH Nut Lock, NI Nut Lock Screw HH Nut Lock, NI Washer Flat Armrest Kit 9

10 20 20: LH 2 RH :2 2:2 Fuel System Assembly LH Fuel Tank ASM 1: Fitting Fuel, Bulkhead RH Fuel Tank ASM 2: Fitting Fuel, Bulkhead Washer Flat Washer Lock 22 4 Screw HH Clamp Grommet Hose Fuel Valve Fuel Hose Fuel Tie Plastic Gas Cap ASM 20: Gasket Cap, Gas Stud Spring Tank, Fuel Nut Lock, NI Sheet No.: 10

11 : :1 11: Parking Brake System Assembly 4:1 1 Sheet No.: Crank Brake, Park Pin Cotter Yoke Linkage, Brake Pin Clevis Nut HH Rod Brake Spacer Wheel Screw HH Band Brake Hub Wheel 11: Hub Wheel 11: Stud Wheel Pin Spring, Clevis Pin Cotter Retainer Band, Brake Spacer Screw HH Bracket Brake Pin Trunion Washer Flat Spring Brake Screw HH Handle Brake, Park Grip Lever, Brake Spacer Wheel Washer Lock Nut Square Bearing Flange, Side Nut HHF Shaft Brake, Parking Linkage Handle, Brake Fitting Grease Washer Belleville Washer Spacer Motor Wheel 4: Nut HH 4: Key Woodruff *4: Seal Kit *4: Bearing Kit *4: Drive Link Kit E Ring Washer Flat * Not illustrated 11

12 RH 1LH :1 RH 1:1 LH :7 10:2 10: 10: 10: :6 10: 10: Motion Control System Assembly Screw HH Pin Damper Washer Flat E Ring Damper Control, Motion Bearing Flange, Side LH Motion Control ASM Nut HF Tracking Rod ASM 10: Balljoint RH 10: Nut Hex 10: Knob Tracking 10: Nut 10: Spring Compression 10: Balljoint Thread, LH 10: Link Rod, Tracking Washer Flat Balljoint RH Screw HH Nut HHF LH Lever ASM 1: Grip Control, Motion Nut Hex Link Rod, Tracking Sheet No.: Balljoint Thread, LH Screw HH Arm Control, Pump Screw Set Nut RH Motion Control ASM Nut Lock, NI Arm Shaft, Control Washer Belleville Screw HH RH Lever ASM 28: Grip Control, Motion Screw HH Bolt Return, Neutral Spring Return, Neutral Bushing Flanged Washer Flat Nut Yoke Adjustable Pin Clevis Pin Cotter 12

13 18 18: :2 24:1:1 24:1:2 4 18:2 20 2:1 22: : : :1 1 16:1 16 : : : : : :1 2:1 2:1: Hydraulic System Assembly Pump HYD Elbow 90 : O Ring Clamp Hose Sheave Screw Set Key Screw HH Nut HHF Decal Exhaust Fitting HYD, 90 16: O Ring Adapter HYD, Straight 17: O Ring 17: O Ring Fitting HYD, 90 18: O Ring 18: O Ring Hose Front Hose RH, Rear HYD Hose ASM Adapter Straight 22: O Ring Adapter Straight 2: O Ring HYD Reservoir ASM Not serviced separately * Not illustrated Sheet No.:8 *24:1 1 Reservoir HYD 24:1: Cap Reservoir, HYD 24:1: Gasket Cap 24: Decal Tank, HYD Stand Reservoir Screw HH Screw HH HYD Hose ASM HYD Hose ASM Filter Head ASM 2: Adapter Straight 2:1: O Ring Nut HF Filter HYD Filter HYD, Winter Screw HH Washer Lock Clamp Hose Screw HH Hose LH Fitting Straight 40: O Ring 40: O Ring Washer Flat 1

14 1= OVERHAUL SEAL KIT 4 OR OR 2 OR 6 OR Hydraulic Pump Assembly No Seal Overhaul Kit Plate Valve Input Shaft Kit Bearing Thrust Cylinder Block Kit Shock Valve Kit Sheet No.:A4 14

15 : Pump, Idler and Belt Assembly Screw HH Washer Flat Bushing Fitting Grease Nut HHF Spring Extension Screw HH Washer Washer Belleville Nut Lock, NI Washer Flat Pulley Idler Bushing Idler Belt Pump Idler Arm 1: Sleeve Bearing Sheet No.:9 1

16 Engine and Clutch Assembly Screw HH Washer Spring Clutch Sheave W/Hub Key Spacer Crankshaft Screw HH Nut HF Screw HH Nut Lock, NI Strap Guard, Engine RH Guard Rear Strap Guard, Engine LH Muffler Screw HH Washer Lock Adapter Valve Drain, Oil Grommet Brake Spacer Grommet Washer Screw HH Tie Plastic Spacer Not serviced separately Sheet No.: Strap Clutch, Brake Screw HH Washer Flat Bracket Muffler, LH Bracket Muffler, RH Deflector Short Screw CARR Nut HF 6 1 Engine Kawasaki, Fh601v Ds Washer Spring Screw HH Screw HH Washer Lock Guard Tailpipe Spacer 16

17 1: : Deck and Wheel Gage Assembly Sheet No.: Nut HHF Wheel Gage Spacer Screw HH Nut Lock, Flange Clamp Slotted LH Cover ASM 14: Decal Danger RH Cover ASM 1: Decal Danger Spacer Washer Belleville Deck ASM Screw HWH Screw HH Nut HF Washer 17

18 4 :2 6 1:2 1:10 1:4 1: 1:7 1: :8 1: Sheet No.:A Deck Assembly No Deck ASM 1: Decal Warning 1: Decal Missing, Cover 1: Decal Routing, Belt 1: Decal Danger 1: Decal Torque, Blade Bolt 1: Decal Wheel, Gage 1: Decal 1: Decal Danger Screw HH Deflector ASM : Decal Danger Spacer Spring Torsion Nut Lock, NI Not serviced separately 18

19 4:2 4:8 4:9 4:7 4: :6 4: 4: 4:4 4:1 4:11 4:12 6 Sheet No.:1 Deck Spindle Assembly Blade Spindle Housing ASM 4: Spindle Shaft ASM 4: Fitting Grease 4: Bearing ASM 4: Spacer 4: Seal Oil 4: Housing Spindle 4: Pulley And Hub ASM 4: Nut Jam 4: Washer 4: Washer Spring 4: Bolt Blade Nut HF Washer Flat Screw CARR Belt Deck 19

20 : : 17:2 17: Idler Pulley, Lift Strut and Chain Assembly Sheet No.:16 C Nut Hex Washer Flat Pulley Idler Washer Belleville Screw HH Spring Extension Fitting Grease Pulley Idler Idler Arm ASM 11: Sleeve Bearing Bushing Pivot, Idler Nut Lock, NI Nut Hex Washer Lock Screw Strut ASM 17: Strut 17: Nut Hex 17: Balljoint Spherical Fitting Grease Pin Strut Screw HH Screw Cap, HH Nut HF Chain Lift, Deck Plate Retainer, Bolt Screw HH Bolt Eye Nut Lock, NI Washer Hardened 20

21 1 1 9: : TO CLUTCH :1 4: :2 Electrical System Assembly Wingnut Strap Holddown Bolt Holddown Cable Ground, Negative Insulator Battery Screw HH Washer Flat Nut HF Battery 9: Decal Battery 9: Decal Battery Cable Battery, Positive Screw HH Spring Switch, Seat Screw PPH Bracket Switch, Seat 1 22 Screw HH Nut HF Washer Switch Closed, Normally Plate Tapped Fuse Type, Blade Harness Wire TO ENGINE Sheet No.: Tie Plastic Insulator Solenoid Relay Wire Starter Switch Solenoid Grommet Clip Loom Switch Open, Normally Tie Plastic Meter Hour Switch Module Delay, Seat Key Switch ASM 4: Washer Tooth 4: Nut HH Key Ignition Switch Delta Nut Lock Bolt CARR Tilt Switch ASM 9: Decal Switch, Mercury Washer Flat Clip Half, Loom Bolt CARR 21

22 Electrical Schematic GY BK BK DK.GN LT.BU SHOWN WITH LEVER IN NEUTRAL POSITION SHOWN WITH LEVER IN NEUTRAL POSITION DK.GN GND Y X S A B KEY SW OR T P1 C P2 C BN P1 B BK SW1 (IGNITION) X S Y I B A T Y OR OR R VIO OR R GY HOUR METER DK.BU Y K1 (KILL RELAY) BK F2 2A W W VIO OR DK.BU BK BN BU GN GY OR BLACK BROWN BLUE GREEN GREY ORANGE R T W Y PINK RED TAN VIOLET WHITE YELLOW + R R GND I + GY SHOWN IN OFF POSITION PK/BK SW (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED LT.BU LT.GN SW (NEUTRAL) P1 A DELAY MODULE SW6 (SEAT SW) F1 0A DK.GN/W OR/BK DK.GN OR/BK BK WIRE COLOR CODES VIO DK.GN/W DARK GREEN/WHITE DK.GN DARK GREEN OR/BK ORANGE/BLACK PK/BK PINK/BLACK PK LT.BU LIGHT BLUE DK.BU DARK BLUE LT.GN LIGHT GREEN BK/R BLACK/RED BATTERY GND STARTER SW2 (PTO) PTO CLUTCH SW4 (NEUTRAL) KEY SWITCH PN OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW7 (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL SHOWN WITH OPERATOR IN SEAT SPARK PLUG SPARK PLUG IGNITION MODULES MAG REG AC AC FUEL SOLINIOD FUEL OIL OIL SWITCH K2 (START RELAY) SOLINOID 22

23 Piston/Crankshaft Assembly Kawasaki FH601V DS Piston Engine Pin Piston Ring Set Piston A/R Ring Set Piston L, A A/R Piston Engine L, Crankshaft Comp Rod Assy Connecting Bolt Ring Snap 2

24 Cylinder/Crankcase Assembly Kawasaki FH601V DS06 24

25 Cylinder/Crankcase Assembly Kawasaki FH601V DS Gasket Head Head Comp Cylinder No A Head Comp Cylinder No Case Rocker Gasket, CrankCase Cover 11060A Gasket, Rocker Case 11060B Gasket, Breather Plate Cover Valve Cover Crankcase Element Breather Crankcase Comp Joint Ring Snap Pin Seal Oil 92049A Seal Oil 92049B Seal Oil 92049C Seal Oil 10 10B Bolt Flanged 10A 10B Bolt Flanged 10B 10T Bolt Flanged 10C 10T087 2 Bolt Flanged G Bolt Stud B Screw Pan 2

26 Valve/Camshaft Assembly Kawasaki FH601V DS

27 Valve/Camshaft Assembly Kawasaki FH601V DS Valve Intake Valve Exhaust Retainer Valve Spring Collet Arm Rocker Tappet Guide 1070A Guide Rod Push Plate Plate Sleeve Spring Engine Valve Camshaft Comp Screw Nut Ring Snap Ball Spring Bolt Washer 27

28 Cooling Equipment Assembly Kawasaki FH601V DS06 Sheet No.: 28

29 Cooling Equipment Assembly Kawasaki FH601V DS Plate H 1 Screen Cover Bracket Comp Shroud Engine 49089A Shroud Engine 49089B Shroud Engine Guard Fan Housing Fan Stud Screw 6 x Nut Spacer, 6.2x7.9x 92026A Spacer, 6.x7.9x C A/R Spacer Washer 6.x18x B Bolt Flanged 10A 10B Bolt Flanged 10B 10B Bolt Flanged 29

30 Electric Equipment Assembly Kawasaki FH601V DS06 0

31 Electric Equipment Assembly Kawasaki FH601V DS Regulator Voltage Coil Assy Ignition Flywheel Assy Wire Lead Harness Switch Coil Charging Stud Screw Plug Spark, BPRES (NGK, Solid) Band Bolt, 12x Washer 10 10B Bolt Flanged B020 4 Screw Pan WP Cross 10 10A100 1 Key Woodruff 1

32 Control Equipment Assembly Kawasaki FH601V DS06 2

33 Control Equipment Assembly Kawasaki FH601V DS Shaft Plate Link Choke Link Spring Governor Arm Governor Panel Comp Control Spring 9214B Spring 9214C Spring Bolt, x B Bolt, x Bolt, 6x Clamp 10 10B Bolt Flanged B Screw Pan 214A 214B Screw Pan 11 11B Nut Hex B Washer Plain

34 Carburetor Assembly Kawasaki FH601V DS06 / D / C / F / H /J C D Sheet No.: 4

35 Carburetor Assembly Kawasaki FH601V DS Gasket, Air Filter 11060F Gasket, Carburetor 11060B Gasket Manifold 11060C Gasket, Float Chamber 11060D Gasket, Main Plug 11060E Gasket, Solenoid Carburetor Assy Valve Throttle Valve Float Float Shaft Carburetor, Choke 16041A Shaft Carburetor Throttle Insulator Valve, Choke 1618C Jet Slow 1618D Jet Slow Chamber Assy Float Needle Jet Solenoid Manifold Intake Screw 92009A Screw 92009B Screw 92009C Screw, Drain Pin Float 9206B Jet Main 9206C Jet Main 9206D A/R Jet Main 9206F A/R Jet Main 9206H A/R Jet Main 9206J A/R Jet Main Plug, Main Jet 92066A Plug, Expansion Seal 9209A Seal Spring 9214A Spring Collar Clamp Tube 10 10B Bolt Flanged G Bolt Stud

36 Lubrication Equipment Assembly Kawasaki FH601V DS Shaft, Oil Pump Plate Cap Assy Rotor Pump, In 1614A Rotor Pump, Out Filter Oil 4906A Filter Oil Gear Spur Joint Filler Pin Plug Ball Spring 10 10B0612 Bolt Flanged D O Ring, 16mm 6

37 Air Filter Assembly Kawasaki FH601V DS Case Air Filter Element Air Filter 1101A Element Air Filter Element Assy Air Filter Gasket, Muffler Pipe Intake Sleeve Nut Clamp Tube Nut 92210A Nut 10 10B Bolt Flanged G Bolt Stud 17 17R Nut Hex Small B Washer Plain F Washer Spring 7

38 G E Fuel Tank/Fuel Valve Assembly Kawasaki FH601V DS H 1 Bracket Comp Filter Fuel Pump Fuel Clamp 92170A Clamp Tube,6.x12.7x E Tube 92191G Tube 10 10B Bolt Flanged 10A 10B Bolt Flanged 8

39 Starter/Decal Kawasaki FH601V DS Gear Assy Brush Armature Starter Electric Bracket Assy Bolt 10 10B Bolt Flanged Decal Manual Decal Brand 9

40