Z253 Z Master with 62 Side Discharge Mower

Transkript

1 Form No. Z2 Z Master with 62 Side Discharge Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:, the valve by 6:2, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:, 6:2, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 7 means that two of the parts identified by reference number 7 are indicated. The TORO Company 00 All Rights Reserved

2 Contents Page Page Front Frame Assembly Group Oil Pan/Lubrication Caster and Wheel Assembly (CHS PS 76 Kohler) Rear Frame and Wheel Assembly Group 4 Head/Valve/Breather Brake and Wheel Hub Assembly (CHS PS 76 Kohler) Control Panel Assembly Group Ignition/Electrical Hydraulic System Assembly (CHS PS 76 Kohler) Tank and Fuel Lines Assembly Group 6 Blower Housing & Baffles Shields and Clutch Assembly (CHS PS 76 Kohler) Idler Assembly Group 7 Starting System Electrical System Assembly (CHS PS 76 Kohler) Frame and Deck Assembly Group 8 Fuel System Deck, Deflector and Roller Assembly (CHS PS 76 Kohler) Spindle and Pulley Assembly Group 9 Engine Controls (CHS PS 76 Kohler) Belts and Idler Arm Assembly Group Air Intake/Filtration Stand Assembly (CHS PS 76 Kohler) Group Crankshaft Group Exhaust (CHS PS 76 Kohler) (CHS PS 76 Kohler) Group 2 Crankcase (CHS PS 76 Kohler) Accessories Model / Model / Deck Lift Assist Kit Atomic Blade Assembly Roll Over Protection System /72 Stripping Kit Hitch Kit Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 2

3 6 :2 7 9 : : :4 2 : : : Front Frame Assembly 4 2 Frame ASM :2 688 Decal Warning : 8 2 Plug : Fitting Grease Floorpan ASM :2 6 Pad Antiskid : 6766 Decal Check : Decal Missing, Cover : 677 Decal Z Master 62 0 Lever Lift Grip Lever, Lift Arm Lift, Deck 8 62 Spring Compression 9 26 Washer Flat Nut Lock, NI Ring Snap Arm Lift, Deck 2 2 Pin Cotter Pin Clevis Plate Lift, Deck Plate Lift, Deck 6082 Bushing Lever, Lift Bushing Lever, Lift 9 2 Screw HH 6097 Pin Hitch w/lanyard Pin Hair 29 Sheet No.: Screw HH Washer Belleville Nut Flange, Lock Screw HH Screw HH Washer Flat Rod Lift, Deck Nut Hex Swivel Deck Mount, Rear Washer Flat Spring Support, Deck Nut Jam Washer Flat Decal Height, Deck 7 64 Decal Height, Deck

4 : :4 : :6: :6 :6:2 :6: : Caster and Wheel Assembly Sheet No.: 4 2 Cap Grease Nut Lock, NI Washer Bellville Bearing Taper/Cone 72 4 Bearing Taper/Cup Seal Grease Caster Caster Wheel ASM : 68 2 Bearing Cone, Tapered : 699 Spacer Caster, Front : Seal Bearing : 68 2 Spacer Bearing :6 Wheel & Tire ASM :6: 09 Tire :6: Wheel :6: Bearing Cup 2 2 Screw HH Nut Lock, NI 4

5 4 0 2: 2:4 2 2:7 2:2 2: 2: 2: :2 4 : :4 : : Rear Frame and Wheel Assembly Stop Brake, Park Seat w/tracks 2: 0290 Cushion Bottom, Seat 2: Cushion Back, Seat 2: 67 Cushion Armrest, RH 2:4 67 Cushion Armrest, LH 2: Spacer Track 2:6 642 Track Seat, 4 2:7 689 Frame Seat 4 6 Screw HH Screw HH Cable Throttle 606 Control Choke Rear Frame ASM :2 0 Decal Console, Top Wheel & Tire ASM 2: 699 Tire 2: Wheel Console ASM :2 0 4 Decal Panel, Control : 0262 Decal Valve, Fuel : Decal Protection, Ear Frame Seat Nut Lug 629 Rod Holdup, Seat Screw HH 2 2: Screw HH Nut Lock Nut Lock Nut Lock, NI Bolt CARR Nut HF 62 Clip Loom 2 0 Tie Plastic Knob Ball, Red 4 Screw HH Nut HF Bumper Catcher, Grass R Clamp Screw Tube Manual Decal Toro Decal Z Washer Flat Sheet No.:4

6 Brake and Wheel Hub Assembly 40 2 Bearing Control Spring Brake 6477 Rod Brake Brake Lever/Grip ASM 6 0 Shaft Brake Bracket Brake Washer Spacer Band Brake Spacer Wheel, Short Spacer Wheel, Long Bearing Flange, Side 6 4 Yoke Linkage, Brake Pin Trunion Hub Wheel w/studs : 089 Hub Wheel : Stud Heel 6268 Grip Lever, Brake Screw HH Pin Clevis 2 8 Screw HH 48 2 Fitting Grease 0 8 Nut Square Nut HH Nut Flange, Lock Washer Lock Washer Flat 9 7 : :2 28 Sheet No.: 2 7 Pin Cotter Pin Cotter Screw HH Spacer Retainer Band, Brake 6

7 : Control Panel Assembly 0 2 Yoke Adjustable Washer Belleville 2 Damper Control Balljoint RH Bushing Flanged, Nylon Bolt Return, Neutral Spring Return, Neutral Screw HH 062 RH Lever/Grip ASM : 6 Grip Control, Motion Arm Control, Pump 649 Control Motion, LH Control Motion, RH 6 2 Linkage Pump/Lever 62 4 Bearing Flange, Side 62 2 Balljoint Thread, LH Arm Shaft, Control 6 4 Screw HH Screw HH Screw HH Screw HH Screw Nut Lock, NI Nut Hex * Not illustrated Sheet No.:6 2 2 Nut Jam Nut Washer Flat Washer Flat Pin Cotter Pin Clevis 4 28 Nut HF Nut Flange, Lock *7 06 LH Lever/Grip ASM 7

8 : : : 0 : Hydraulic System Assembly Hose Upper Hydraulic Tank ASM 2:2 Decal Tank, Hydraulic 06 Filter Head 7 Cap Reservoir, Hydraulic Filter Hydraulic Filter Winter, Hydraulic Fitting Low Pressure Hose ASM 9 0 Gasket Cap, Tank Fitting Motor Wheel : Nut HH : Key Woodruff *: Kit Seal *: Kit Bearing Bushing Pivot, Idler 604 Spring Extension Fitting Tee, Hose 607 Fitting Tee, Hose Clamp Hose 608 Clamp Hose Fitting Elbow * Not illustrated : :2 Sheet No.: Fitting Elbow Fitting Elbow Fitting Straight Hose Lower 68 Hose ASM Hose ASM Hose ASM 686 Hose ASM Sheave Sheave Belt Drive, Pump 67 Sheave Idler Hose Pressure, Low 647 Bearing Arm ASM : 4 2 Sleeve Bearing : Fitting Grease Screw HH 2 8 Screw HH Screw HH Screw HH Screw HH Screw Screw Set, SQH Screw Set, SQH 4 26 Washer Flat Washer Flat 8

9 : : : 0 : Hydraulic System Assembly (Continued) Key Square Key Machine Nut Flange, Lock Nut HF Pump Hydraulic, RH * 80 6 Kit Seal, Overhaul : :2 Sheet No.:7 * Not illustrated 9

10 UNIT FRONT 8 2 : Tank and Fuel Lines Assembly Clamp Line, Fuel Panel Control 62 2 Clip Loom 4 0 Tie Plastic Gas Cap ASM : Gasket Cap, Gas Bushing Valve, Fuel Elbow Tank, Fuel Hose Fuel Stud 4 0 Tank Fuel, LH 4 Tank Fuel, RH Valve Fuel 06 Hose Fuel Spring Tank, Fuel 2 Screw HH 2 Screw HH Nut Lock, NI Washer Lock Washer Lock Washer Flat Decal Panel, Control Shield Panel, Control Screw 04 4 Washer Spring 7 Sheet No.:8

11 4 4:4 4: 4:2 4:6 4: 4: :2 :2: : :2:2 : :2: :2 4 Shields and Clutch Assembly 62 4 Washer 2 Bumper Spacer Grommet 64 0 Strap Clutch, Brake Washer Spring Guard Clutch Spacer Anchor, Clutch Clutch ASM 64 Spacer,Clutch 6446 Shield ASM : 6462 Decal Important : Shield/Lift ASM :2: 6298 Shield Engine :2: Lift Shield :2: 800 Rivet Pop : 068 Decal Devices, Rotating 2 4 Nipple 0428 Elbow LH Shield ASM 4: 8 Clip Baffle, Rear 4:2 60 Shield Engine 4: Baffle Engine Shield, LH 4:4 800 Rivet Pop Sheet No.:9 4: 26 6 Washer Flat 64 0 Guard Muffler Bracket Guard, Top 4 Screw HH Screw HH 2 2 Screw HH Nut Lock NI Washer Flat 0 26 Washer Flat 28 Nut HF Nut Flange, Lock 28 Nut HF Clip Loom Screw 6 2 Washer Spring Spacer Grommet Brake 9 6 Screw HH 40 9 Screw HH Nut Lock Engine Kohler, 2hp RH Shield ASM 4: 8 Clip Baffle, Rear 4:2 60 Shield Engine 4: Baffle Engine Shield, RH

12 4 4:4 4: 4:2 4:6 4: 4: :2 :2: : :2:2 : :2: : Shields and Clutch Assembly (Continued) 4:4 64 Baffle Cooler, Engine 4: 800 Rivet Pop 4: Washer Flat Decal Routing, Belt Sheet No.:9 2

13 :4: Washer Belleville Spacer Bushing Pivot, Idler Bushing Idler Idler Spring Extension 2 66 V Belt Idler Idler Arm ASM 4: 4 2 Sleeve Bearing 4: Fitting Grease 2 2 Screw HH 2 9 Screw HH 2 Screw HH Screw HH Nut Lock, NI 26 Washer Flat Nut Flange, Lock Spacer Fender 26 4 Washer Flat 4: 7 9 Idler Assembly Sheet No.:

14 TO ENGINE 8 8 2:2 4 9 TO CLUTCH :2 2: Electrical System Assembly Strap Holddown, Battery Battery Wingnut Wire Ground 49 Insulator Battery Screw HH Washer Flat Nut HF 9 Spring Switch, Seat 2 0 Mount Spring, Seat 4 6 Screw HH Nut HF Key Ignition 4 2 Switch Closed, Normally 80 Plate Switch, Seat Screw PPH 68 4 Plate Tapped Fuse Type, Blade 9 6 Switch 2 Switch Open, Normally 0287 Tie Plastic Module Delay, Seat Switch Ignition Sheet No.: 2: Washer Lock, Internal 2: Nut HH 4 Meter Hours Switch Delta Clip Loom Harness Wire Tie Plastic 29 8 Wire Starter 0 49 Insulator Solenoid 66 2 Bolt Holddown Tilt Switch ASM 2: Decal Switch, Mercury Nut Lock Relay Seal Switch, Ignition 4

15 Frame and Deck Assembly 2 Sheet No.: Nut HF Screw HH Chain Lift, Deck Fitting Grease 7 2 Nut Hex Washer Lock 7 2 Screw HH Balljoint Spherical Nut Hex Strut Deck Pin Strut, Deck 2 2 Screw HH Nut Lock

16 :2 :4 :8 :8 :6 9 9:2 :8 :9 :7 : : 8 : Deck, Deflector and Roller Assembly Deck ASM : Decal Danger : Decal Wheel, Gage : Decal Danger : Decal Routing, Belt : Decal Sfs : Decal Missing, Cover : Decal Torque, Blade : Decal Deck Screw HH Gage Wheel Spacer Wheel Washer Swivel Nut Flange, Lock LH Cover ASM 9: Decal Danger RH Cover ASM : Decal Danger Screw HH Washer Belleville Sheet No.:2

17 7 7: : :2 : :4 2 9 :2 :9 : :8 :7 : :6 :7 :8 :9 9 :6 :7 :4 :6 : : : 8 Spindle and Pulley Assembly 0 Screw Cap Spring Torsion Guide Belt Deflector ASM 7: Decal Danger Nut Lock Screw HH 26 Washer Flat 28 8 Nut Lock, Flange Screw HWH Clamp Slotted Bolt Blade 4 Washer Spring Blade 9 26 Washer Flat 28 8 Nut HF Outer Spindle ASM : 09 Shaft Spindle : Fitting Grease : Bearing ASM : 090 Spacer Bearing, Spindle : Seal Oil : Housing Spindle : Pulley & Hub :9 46 Nut Jam Sheet No.: : 7 4 Washer Pinion Middle Spindle ASM : 02 2 Fitting Grease :2 46 Nut Jam : Washer Axle : Pulley & Hub ASM : 6 40 Housing Spindle : Bearing ASM : Seal Oil :8 090 Spacer Bearing, Spindle :9 Shaft Spindle : 92 8 Bolt Blade 2 Screw CARR Spacer Deflector, Mounting

18 2 4 : Belts and Idler Arm Assembly Pulley Idler Washer Flat Nut Lock NI 4 26 Washer Flat 880 Idler Socket & Bushing ASM : Bushing Rubber, Idler Bushing Pulley 7 8 Screw HH 8 77 Key Square Nut Flange, Lock Plate Idler, LH 296 Nut Lock, NI V Belt V Belt Drive, Deck Spacer Bracket 689 Plate Guide, Belt Washer Belleville 2 42 Screw HH Pulley Idler Baffle Front, LH Baffle Front, RH 28 Nut HF 4 Screw HH Spacer Bracket Pulley 2 2 Screw HH Screw CARR Sheet No.:4 8

19 Sheet No.: Stand Assembly Screw HH Bracket Cradle Nut Lock Leg ASM 28 Pin Clevis Pivot Pin ASM Screw HH Bracket Latch Washer Thrust 28 7 Pin Lynch 290 Pin Hair Cushion Rubber Nut Lock, NI Decal Z Stand Decal warning 9

20 Group Crankshaft (CHS PS 76 Kohler) Crankshaft Plug, cup Obtain Parts From Kohler

21 Group 2 Crankcase (CHS PS 76 Kohler) Crankcase 2 X 7 2 Plug, pipe 02 0 Seal, oil front Pin, dowel locating Connecting Rod (Std.) Connecting Rod (.2) Piston w/ring Set (Std.) Piston w/ring Set (.2) Piston w/ring Set (.0) Retainer, piston pin Ring Set (Std.) Ring Set (.2) 8 2 Ring Set (.0) A/R Shim, camshaft red 2 4 A/R Shim, camshaft black A/R Shim, camshaft white A/R Shim, camshaft blue 2 4 A/R Shim, camshaft yellow 2 4 A/R Shim, camshaft green A/R Shim, camshaft gray 02 Camshaft Pin, hitch 2 M 060 Washer, flat Obtain Parts From Kohler Seal, governor cross shaft 4 X 2 2 Washer, plain 44 0 Shaft, governor cross Plug, cup

22 Group Oil Pan/Lubrication (CHS PS 76 Kohler) Plate, closure assembly (Includes 2 2) Dipstick 2 08 Tube, dipstick Kit, governor gear (Includes ) Pin, governor regulating Tab, locking Shaft, governor gear Seal, oil (PTO end) 9 X Plug,pipe /8 08 O Ring 9 Oil pump assembly (Includes 2,) 2 0 O Ring, oil pick up 8 04 Pick up, oil 4 M Washer, plain 6 mm M Screw, hex flange Filter, oil 0 Nipple,oil filter Connector Screw, hex flange 086 Screw, hex flange Switch, pressure Obtain Parts From Kohler

23 Group 4 Head/Valve/Breather (CHS PS 76 Kohler) 7 74 Kit, valve cover plain (Includes 2 ) Screw, shoulder O Ring, valve cover Strap, lifting Kit, retainer Cap, valve spring Spring, valve 8 4 Retainer, spring Seal, valve stem 8 Head assembly, # cylinder Valve, intake ( Std.) Valve, intake (.2) Valve, exhaust (Std.) Valve, exhaust (.2) 7 66 Kit, valve train (Includes,8,9) Lifter, valve Rod, push Gasket, cylinder head 8 Head assembly, #2 cylinder Arm, rocker Pivot, rocker arm M Screw, hex. flange Obtain Parts From Kohler Screw, hex. flange 7 7 Kit, valve cover oil fill (Includes 2,,2) 2 09 O Ring 7 46 Kit, oil fill cap (Includes 2) O Ring, oil fill cap Reed, breather Retainer, breather reed 28 M 040 Screw, hex. flange Filter, breather Kit, breather (Includes ) X 7 2 Plug, allen head pipe Gasket, breather Cover, breather 4 M Screw, hex. flange X Clamp, breather Hose, breather 2

24 Group Ignition/Electrical (CHS PS 76 Kohler) Kit, amp stator (Incl bracket) 2 M Screw, hex. cap Module, ignition 4 M Screw, hex. socket hd. 02 Flywheel 6 X 42 Key Washer, plain / Screw, hex flange 9 0 Fan 7 08 Kit, front drive shaft (Includes 4) M Screw, hex flange Washer, spring mm Spacer Ring, support 2 Screen, grass X 2 4 Washer, plain /4 M Screw, hex Screw, phillips hd. 9 X Washer, plain / Rectifier regulator, amp Connector Spark Plug Obtain Parts From Kohler Clip, cable X 2 6 Washer, plain /4 2 7 Clip, cable Not Illustrated Lead, black, (4 8 gauge insulated grip barrel eyelet terminals) 6 07 Harness, wiring 26 7 Bracket, stator wire X Washer, lock

25 Group 6 Blower Housing & Baffles (CHS PS 76 Kohler) 0 8 Housing, blower (Includes 2 ) Nut, plastic 7 90 Kit, access hole plug Screw, set Nut, plastic 6 M 0 Screw, hex. flange 7 M 040 Screw, hex. flange 8 M Screw, hex. flange Plate, backing #2 side M Screw, hex. flange 06 Baffle, cyl. barrel #2 side 2 06 Baffle, valley #2 side M Screw, hex. flange 4 06 Baffle, valley # side 06 0 Baffle, cyl. barrel # side Plate, backing # side 62 Decal, HP Sheet No.: T xxxx 2

26 Group 7 Starting System (CHS PS 76 Kohler) M Nut, hex flange 2 M Screw, hex. flange Starter, solenoid shift assembly (Incl. 4 8) Drive, end cap Nut, starter Lever, starter drive Kit, starter repair Drive, pinion Solenoid Nut, starter Armature, starter Frame Kit, brush & spring (Includes ) Holder, brush Spring, brush Insulator Bolt, thru Commutator, end cap Obtain Parts From Kohler 26

27 Group 8 Fuel System (CHS PS 76 Kohler) 2 2 Line, fuel 9 2 X Clamp, hose 8 4 Kit, carburetor w/gasket (Includes 4 6) Gasket, air cleaner base * 0 4 Carburetor assembly 6 04 Gasket, carburetor 7 M Screw, hex. flange Filter, fuel 9 2 Line, fuel Nut, plastic 9 04 Pump, fuel pulse Screw, hex 02 Line, fuel /2 4 M Screw, hex flange Clip, cable Obtain Parts From Kohler *For Information Only Not Available Separately

28 Group 9 Engine Controls (CHS PS 76 Kohler) M Nut, hex. lock Spring, choke return M Screw, hex. flange Bracket, control Washer, plain Lever, throttle actuator Clamp, cable 8 M Screw, hex. flange Lever, throttle control M Nut, hex M 0400 Screw, hex. cap Linkage, choke Lever, choke Washer, spring M 040 Screw, hex. flange Spring, throttle limiter 089 Spring, governor 8 SM 0642 Screw, hex. flange Lever, governor M Nut, hex. flange 2 8 Bushing, linkage retaining Spring, linkage Bushing, linkage retaining Linkage, throttle Obtain Parts From Kohler 28

29 Group Air Intake/Filtration (CHS PS 76 Kohler) 7 0 Kit, air cleaner (Includes 2, 2) Kit, air cleaner knob (Includes,4) Knob, cover 4 O Ring 096 Cover, air cleaner Wing Nut Cover, inner air cleaner Seal, inner air cleaner Precleaner, element 08 0 Element, air cleaner M 0640 Screw, hex flange Bracket, air cleaner base 094 Base, air cleaner 4 M 06 4 Screw, hex flange 4 4 Manifold, intake Gasket, intake manifold Gasket, air cleaner base Obtain Parts From Kohler 29

30 Group Exhaust (CHS PS 76 Kohler) Stud 068 Muffler Canister Center Outlet Gasket, exhaust M Nut, hex flange Bracket, muffler 7 M Screw, hex. flange 8 M Screw Obtain Parts From Kohler 0

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