Z150 Z Master with 52 Side Discharge Mower

Transkript

1 Form No. Z150 Z Master with 52 Side Discharge Mower Model No and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2000 All Rights Reserved

2 Contents Page Page Front Frame Assembly Idler, Pulley/Lift Strut Chains Assembly Height of Cut Handle and Plates Crankshaft Assembly Main Frame Crankcase Assembly Fuel System Assembly Head/Valve/Breather Assembly Parking Brake System Assembly Ignition/Electrical Assembly Motion Control System Assembly Blower Housing & Baffles Assembly Hydraulic System Assembly Starting System Assembly Pump, Idler and Belt Assembly Oil Pan/Lubrication Assembly Engine and Clutch Assembly Fuel System Assembly Electrical System Assembly Engine Controls Assembly Deck Assembly Air Intake Assembly Deck Spindle Assembly Exhaust Assembly Accessories Model / Model / Recycler Kit Grass Gobbler Bahaia Mulch Kit Striping Kit High Sail Blades High Suspension Seat (3 required for improved bagging) High Shield Kit Bagging System Hitch Kit

3 Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR as required INC incorporated ASM assembly LH left hand CARR carriage NI nylon insert DEG degrees PPH Phillips pan head FH flat head PTH Phillips truss head GA gauge PTO power take off HF hex flange RH right hand HH hex head SFH slotted fillister head HHF hex head flange HLH hex lag head HJ hex jam HOC height-of-cut SHH slotted hex head SQH square head SHWH slotted hex washer head SPH slotted pan head HS hex socket SRH slotted round head HSBH hex socket button head STD standard HSFH hex socket flat head TAP self tapping HSH hex socket head TTH Torx truss head HWH hex washer head WH wing head HWHTF hex washer head thread forming 3

4 Front Frame Assembly Caster Wheel ASM 1: Wheel & Tire ASM 1:1: Tire 1:1: Wheel 1:1: Bearing Cup 1: Spacer Bearing 1: Seal Bearing 1: Bearing Cone, Tapered 1: Spacer,Front Caster Nut Lock, NI Caster Seal Grease Bearing Taper/Cone Washer Bellville Nut Lock, NI Cap Grease Screw HH Washer Flat Floorpan Front 11: Pad Antiskid 11: Decal Z Master Hinge,Floorpan Footrest ASM 13: Decal Service 13: Decal Missing, Cover Sheet No.:2 13: Pad Antiskid Screw CARR Nut HF Screw CARR Bracket Floorpan Nut HF Decal Safety STD Front Frame ASM 20: Decal Warning Ring Snap Washer Flat Nut Flange, Lock Washer Belleville Screw HH Nut Hex Swivel Deck Mount, Rear Nut Jam Washer Flat Rod,Deck Lift Spring,Compression Washer Flat Lift Arm ASM LH Lift Arm ASM RH Fitting Grease Plug 4

5 Front Frame Assembly Screw HH Bearing Taper/Cup Sheet No.:2 5

6 Height of Cut Handle and Plates Screw HH Ring Snap Nut Flange, Lock Nut Lock, NI Wld,Deck Lift Plate Bushing Lever, Lift Plate Deck Lift Pin Hair Screw HH Screw HH Bushing Lever, Lift Wld,Lift Lever Grip Lever, Lift Pin Hitch w/lanyard Fitting Grease Pin Cotter, Hair Arm Lift Spring Compression Washer Flat Arm Lift, Deck Pin Clevis Decal,Deck Height Outer Decal Deck Height, Inner Sheet No.:3 6

7 Bumper Catcher, Grass Instrument Panel ASM 2: Decal,Console 2: Decal Valve, Fuel Control Choke Bolt CARR Screw HH Washer Flat Knob Ball, Red Screw HH Bracket Nut HF Cable Throttle Nut Lock Console ASM 13: Decal Console Frame Seat Screw HH Nut Lock Rod Hold Up, Seat Seat w/tracks 18: Cushion Bottom, Seat 18: Cushion Back, Seat 18: Cushion Armrest, RH 18: Cushion Armrest, LH Main Frame Sheet No.:4 18: Spacer Track 18: Track Seat 18: Frame Seat Decal Toro R Clamp Screw Tube Manual Bumper Wld,Mainframe Pntd Nut Lock, NI Decal Surface, Hot ASM,Wheel & Tire 28: Tire 28: Wheel, 12 X 7 * Nut Lug Screw HH Decal Z Washer Flat Nut Lock, NI Decal,Drive Release Decal Protection, Ear 7

8 : Fuel System Assembly LH 2 RH Sheet No.: Tank Fuel, LH Tank Fuel, RH Washer Flat Washer Lock Screw HH Elbow Tank, Fuel Clamp Line, Fuel Bushing Valve, Fuel Grommet,Fuel Line Hose,Fuel Valve Fuel Hose Fuel Screw HH Clip Loom Nut Lock, NI Tie Plastic Filter Fuel Gas Cap ASM 20: Gasket Cap, Gas Stud Spring Tank, Fuel Nut Lock, NI 8

9 :2 Sheet No.: Parking Brake System Assembly Wld,Park Brake Crank Pin Cotter Yoke Linkage, Brake Pin Clevis Nut HH Rod,Brake Spacer,Wheel Screw HH Band Brake Hub Wheel w/studs 11: Hub Wheel 11: Stud Heel Pin Cotter Retainer Band, Brake Spacer Screw HH Bracket Brake Pin Trunion Washer Flat Spring Brake Screw HH Handle,Park Brake Grip Lever, Brake Spacer,Wheel Washer Lock Nut Square * Not illustrated :1 11: : Bearing Flange, Side Nut Flange, Lock Shaft Parking Brake Linkage Handle, Brake Fitting Grease Washer Belleville Washer Spacer Motor Wheel 34: Nut HH 34: Key Woodruff *34: Kit Seal *34: Kit Bearing 13 9

10 Motion Control System Assembly Screw HH Pin Dampner Washer Flat E Ring Damper Control Bearing Flange, Side Motion Control, LH Nut HF Washer Flat Balljoint RH Screw HH Nut Flange, Lock Lever Control, LH Nut Hex Linkage,Pump/Lever Balljoint Thread, LH Screw HH Arm,Pump Control Screw Nut Motion Control, RH Nut Lock, NI Arm,Control Shaft Washer Belleville Screw HH Lever Control, RH Sheet No.: Grip Control, Motion Screw HH Bolt Return, Neutral Spring Return, Neutral Bushing Flanged, Nylon Washer Flat Nut Yoke Adjustable Pin Clevis Pin Cotter 10

11 Hydraulic System Assembly Pump Hydraulic Hose ASM Fitting Fitting Tee, Hose Clamp Hose Hose Sheave Screw Set Key Machine Screw HH Nut Flange, Lock Grip,Dump Valve Nut Lock, NI Screw Hose ASM Fitting Fitting Straight Fitting,Connector Hose,Front Hose,RH Rear Hose Fitting Elbow Fitting Elbow Hydraulic Tank ASM 24: Decal Tank, Hydraulic Gasket Cap, Tank Sheet No.: Cap Screw HH Nut HF Hose Hose Fitting,Straight Head Filter Nut HF Filter Hydraulic Filter Winter, Hydraulic Screw HH Fitting Tee, Hose Clamp Hose Hose,Hydraulic Hose,Hydraulic Fitting 90 11

12 Pump, Idler and Belt Assembly Sheet No.: Screw HH Washer Flat Bushing Fitting Grease Nut Flange, Lock Spring Extension Screw HH Washer Washer Belleville Nut Lock, NI Washer Flat Pulley Idler Bushing Idler Belt, Pump Toro Idler Arm 15: Sleeve Bearing 12

13 Engine and Clutch Assembly Sheet No.: Screw HH Washer Spring Clutch,Mag Stop Sheave,w/Hub Key Spacer Crankshaft Screw HH Nut HF Screw HH Nut HF Strap Guard, Engine Shield,Engine Strap,Engine Guard Muffler,18kc Vertical Nipple,Pipe Elbow Grommet Brake Spacer Grommet Washer Screw HH Tie Plastic Bushing Mount, Seat Strap Clutch, Brake Screw HH Washer Flat Bracket,Muffler Support Shield,Heat Screw CARR Washer Flat Nut Lock 99 1 Engine Kohler, Cv20s Ps 6553 Not serviced 13

14 TO CLUTCH :2 34: : Electrical System Assembly Wingnut Strap Holddown, Battery Bolt Holddown Cable,Ground ( ) Insulator Battery Screw HH Washer Flat Nut HF Battery Wire Starter Screw HH Spring Switch, Seat Screw PPH Wld,Seat Switch Bracket Screw HH Nut HF Washer Switch Closed, Normally Plate Tapped Fuse Type, Blade Harness,Wire Lhp Kc Tie Plastic Insulator Solenoid TO ENGINE Sheet No.: Relay Bolt CARR Tilt Switch ASM 26: Decal Switch, Mercury Grommet Clip Loom Switch Open, Normally Tie Plastic Meter Hours Switch Module Delay, Seat Switch Ignition 34: Washer Lock, Internal 34: Nut HH Key Ignition Switch Delta Nut Lock Seal Switch, Ignition Washer Flat 14

15 : : :10 20:4 20:3 20:7 20: :2 8 20:8 20: Deck Assembly Nut Flange, Lock Gage Wheel Spacer Wheel Screw HH Spring Torsion Screw Cap Deflector ASM w/ Decals 9: Decal Danger Nut Lock Nut Lock, Flange Clamp Slotted LH Cover ASM 14: Decal Danger RH Cover ASM 15: Decal Danger Spacer Wheel Washer Belleville Deck ASM w/ Decals 20: Decal Missing, Cover 20: Decal Routing, Belt 20: Decal Danger 20: Decal Torque, Blade 20: Decal Wheel, Gage 20: Decal Sfs 20: Decal Danger Screw HWH Screw HH Nut HF Washer Swivel Spacer Deflector, Mounting Sheet No.:14 15

16 4:2 4:8 4:9 4:7 4: :6 4:3 4:5 4:4 4:1 4:3:1 4:3:2 4:3: Deck Spindle Assembly Bolt Blade Washer Spring Blade Spindle Housing ASM 4: Spindle Shaft ASM 4: Fitting Grease 4: Bearing ASM 4:3: Bearing ASM 4:3: Spacer Matched Set 4: Spacer Bearing, Spindle 4: Seal Oil 4: Housing Spindle 4: Pulley And Hub ASM 4: Nut Jam 4: Washer Pinion Nut HF Washer Flat Screw CARR Belt Deck 2 1 Sheet No.:15 16

17 : : :3 17:2 17: Idler, Pulley/Lift Strut Chains Assembly Nut Hex Washer Flat Pulley Idler Washer Belleville Screw HH Spring Extension Fitting Grease Pulley Idler Idler Arm ASM w/bushings 11: Sleeve Bearing Bushing Pivot, Idler Nut Lock Nut Hex Washer Lock Screw ASM,Strut STD Long 17: Strut Deck 17: Nut Hex 17: Balljoint Spherical Fitting Grease Pin Strut, Deck Screw HH Screw Cap HH Nut HF Chain Lift, Deck Sheet No.: Plate Retainer, Bolt Screw HH Eyebolt Nut Lock, NI Washer hardened 17

18 Crankshaft Assembly Crankshaft Plug, cap Obtain Parts From Kohler 18

19 Crankcase Assembly Seal, oil front Cylinder Block Fitting Pin, dowel locating Connecting Rod (Std.) Connecting Rod (.25) Piston w/ring Set Std. (Includes 7 8) Piston w/ring Set (.25) Piston w/ring Set (.50) Ring Set (Std.) Ring Set (.25) Ring Set (.50) Retainer, piston pin A/R Shim, camshaft red A/R Shim, camshaft black A/R Shim, camshaft white A/R Shim, camshaft blue A/R Shim, camshaft yellow A/R Shim, camshaft green A/R Shim, camshaft gray Camshaft Plug, cup 12 M Screw, hex. flange Retainer, reed Reed, breather Obtain Parts From Kohler O Ring, lower oil fill Bracket, oil fill tube Tube, oil fill 18 M Screw, hex. flange O Ring, upper oil fill Dipstick assembly (Includes 21,22) Kit, oil fill cap (Includes 22) O Ring, dipstick Pin, hitch 24 M Washer, plain 6 mm Seal, gvrn. cross shaft 26 X Washer, plain 1/ Shaft, governor cross 19

20 Head/Valve/Breather Assembly 20

21 Head/Valve/Breather Assembly Kit, breather cover w/gasket (Incl. 2,3) Gasket, breather Cover, breather 4 M Screw, hex. flange Lifter, valve Kit, valve train (Includes 7,10,11) Rod, push Gasket, cylinder head Head assembly, #2 cylinder Arm, rocker Pivot, rocker arm 12 M Screw, hex. flange Screw, hex. flange Kit, valve cover plain (Includes 15,16) O Ring Screw, shoulder Strap, lifting Valve, exhaust (Std.) Valve, exhaust (.25) Valve, intake (Std.) Valve, intake (.25) Seal, valve stem Retainer, spring Spring, valve Cap, valve spring Kit, retainer Head assembly, #1 cylinder Kit,valve cover breather(incl. 15,16,27) Grommet, rubber Kit, breather separator (Includes 27,29 32) 29 M Screw, hex. flange Strap, breather Bracket, breather separator Spacer Fitting Hose, breather Hose, breather 36 X Clamp, hose 1/2 Obtain Parts From Kohler 21

22 Ignition/Electrical Assembly 22

23 Ignition/Electrical Assembly Kit, chopper screen (Includes 2 7) 2 M Screw, hex. cap 3 X Washer, plain 1/ Screen, grass Ring, support Spacer, grass screen Washer, spring 10 mm Fan Screw, hex. flange Washer, plain 3/8 11 X Key Flywheel Rectifier regulator 14 X Washer, plain 3/ Screw, phillips hd Connector (3 contact) Spark Plug 18 M Screw, hex. cap Kit, 15 amp stator (Includes Bracket, stator wire ) Clip, cable Clip, cable 22 X Washer, plain 1/ Module, ignition 24 M Screw, hex. flange * Bracket, stator wire * X Washer, plain 1/4 (to ground rectifier regulator) * Screw, set * Harness, wiring * Lead, black (rectifier regulator 4 18 gauge insulated grip barrel eyelets) Obtain Parts From Kohler * Not Illustrated 23

24 Blower Housing & Baffles Assembly 24

25 Blower Housing & Baffles Assembly Housing, blower (Includes 2 5) Nut, plastic Screw, set Plug, button 9/ Nut, plastic 6 M Screw, hex. flange 7 M Screw, hex. flange 8 M Screw, hex. flange Plate, backing # 2 side 10 M Screw, hex. flange Baffle, valley #1 side Baffle, cylinder barrel # 2 side Baffle, valley #1 side 14 M Screw, hex. flange Baffle, valley #2 side Baffle, cylinder barrel # 1 side Kit, guard (Includes 18 20, Threaded insert [ 3] ) Screw, pan hd Washer, flat 1/ Spacer * Insert, threaded * Decal, 20 HP Obtain Parts From Kohler * Not Illustrated 25

26 Starting System Assembly 26

27 Starting System Assembly 1 M Nut, hex. flange 2 M Screw, hex. flange Starter, solenoid shift (Includes 4 18) Drive, end cap Nut, starter Lever, starter drive Kit, starter repair Solenoid Nut, starter Drive, pinion Armature, starter Frame Kit, brush (Includes 15) Holder, brush Spring, brush Insulator Bolt, thru Commutator, end cap Obtain Parts From Kohler 27

28 Oil Pan/Lubrication Assembly Pan, oil assembly (Includes 2 10) 2 M Screw, hex. flange 3 M Washer, plain 6 mm Oil pump assembly (Includes 5) Tube, oil pickup Screen, oil Kit, governor gear w/pin (Includes 8) Pin, gvrn. regulating Tab, locking Shaft, governor gear O Ring 12 X Plug, hex. ctsk. 3/ Nipple, oil filter Filter, oil Seal, oil (PTO end) Screw, hex. flange Screw, hex. flange 18 X Plug, hex. head 3/ Switch, oil pressure Obtain Parts From Kohler 28

29 Fuel System Assembly Kit, carburetor with gaskets (Includes 2 4) Gasket, carburetor Carburetor assembly (For information only not available separately) (Includes , , , ) Gasket, air cleaner Bracket, throttle stop 6 M Screw, pan hd. 7 M Stud 8 M Nut, hex. flange 9 X Clamp, hose Line, fuel 10 1/ Screw, hex. cap Pump, fuel pulse Nut, plastic Line, fuel Filter, fuel * Kit, overhaul w/gaskets (Includes air cleaner base gasket, carburetor gasket, throttle adjusting screw, gasket, idle Obtain Parts From Kohler * Not Illustrated adjusting screw, float, float pin, float valve, float chamber gasket, throttle adjusting screw spring, idle adjusting screw spring, passage cover gasket) * Kit, choke repair w/gaskets (Includes air cleaner base gasket, carburetor gasket, valve set screw, choke valve, choke shaft filter, choke arm return spring, choke lever ring, choke collar, choke shaft assembly, choke lever assembly) * Kit, gasket (Includes air cleaner base gasket, carburetor gasket, float chamber gasket, passage cover gasket) 29

30 Fuel System Assembly (Continued) * Kit, solenoid replacement w/gaskets (Includes air cleaner base gasket, carburetor gasket, solenoid gasket, chamber screw gasket, solenoid holder, solenoid valve) Obtain Parts From Kohler * Not Illustrated 30

31 Engine Controls Assembly 1 SM Screw, hex. flange Lever, governor 3 M Nut, hex. flange Spring, linkage Bushing, linkage retaining Linkage, throttle Bushing, throttle linkage 8 M Nut, hex. lock Spring, choke return Bracket, control 11 M Screw, hex. flange Clamp, cable 13 M Screw, hex. flange Lever, throttle actuator Washer, plain 5.5 mm Spring, governor 17 M Nut, hex Lever, throttle control 19 M Screw, hex. flange Spring, throttle limiter Lever, choke Washer, spring 1/4 23 M Screw, hex. cap Linkage, choke Obtain Parts From Kohler 31

32 Air Intake Assembly Manifold, intake 2 M Screw, hex. flange Gasket, intake manifold Kit, air cleaner base (Includes 5 12) Gasket, air cleaner base Base, air cleaner Hose, breather Hose, breather Fitting 10 X Clamp, hose Gasket, fuel spitback cup Cup, fuel spitback Element, air cleaner Precleaner, element Seal, breather Cover, inner air cleaner Wing Nut Cover, air cleaner Kit, knob with seal (Includes 20,21) O Ring Knob, cover Obtain Parts From Kohler 32

33 Exhaust Assembly Gasket, exhaust Stud 3 M Nut, muffler mounting Short Block Miniblock Gasket Set Obtain Parts From Kolher 33

34 Maintenance Record Date 34

35 Maintenance Record Date 35

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