Comprehensive range of custom order services in machine engineering and construction machine engineering Development and design works Manufacturing preparations, metal manufacture Pallets, frames, transport trolleys Steel structures Automatic, robotic equipment Maintenance of machinery and air conditioning Assembly, dismantling and demolition works Sale of metallurgic materials Sale of industrial gases 1
Basic information ŠKODA AUTO a.s., V. Klementa 869, 29301 Mladá Boleslav tel/fax: +420 326 327 545 V. Nejedlého 919, 29 501 Mnichovo Hradiště tel/fax: +420 326 771 981 K Pískovně 107, Veselá, 29 501 Mnichovo Hradiště tel/fax: +420 326 771 981 Company Executive: Jancák Václav +420 602 336 461 jancak@lipraco.cz Company Director: Tutaj Jan +420 737 161 066 tutaj@lipraco.cz Operations Manager 1: Lhota Stanislav +420 602 338 945 lhota@lipraco.cz Operations Manager 2: Kasl Pavel +420 602 338 947 kasl@lipraco.cz Sales Manager: Milanov Milan +420 602 391 393 milanov@lipraco.cz email: lipraco@lipraco.cz web: www.lipraco.cz Invoicing address: Lipraco s. r. o., Hradišťská 183, Kosmonosy, 293 06 Delivery address: Lipraco s. r. o., Víta Nejedlého 919, Mnichovo Hradiště, 295 01 ID / VAT ID: 25142216 / CZ 25142216 Company Profile The Company's main objective is to offer comprehensive customer solutions. This is reflected in the range of services we can offer apart from the realization itself, i.e. consultations related to the customer's general idea, recommendation of optimum technical solution, quotation, design solution in 3D, including production documentation and necessary calculations and declarations. Company History The Company began its activities on 1 September 1997 by transformation of a physical entity into a limited liability company. The transformation was a result of gradual increase of the number of types and volume of activities, number of employees and consequent changes of organization and management. In the field of machine engineering we offer comprehensive services, starting from development and creation of project documentation and development of a prototype all the way to series production of hundreds or thousands of pieces. In the field of construction we focus on family houses and other personal projects, including ground works, finishing works, facades, fences, including partial execution. The final subject of our interest is the areas where construction industry permeates machine engineering, such as servicing, operation-maintenance works, maintenance of air conditioning facilities, dismantling and demolition works. We have achieved maximum complexity of the delivered services, and thus higher customer satisfaction by mutual interaction of machine engineering and construction activities. 2
Offer of Services Development and design works 3D modeling in Solid Edge ST with input and output according to customer's wishes creation of blueprints with pdf. dwg... output strength calculation using conventional methods or final elements method (Femap NX Nastran) Pallets, frames, transport trolleys conventional steel pallets special pallets sequence and JIT pallets and trolleys, internal and external logistic cars non-metallic material pallets Steel structures platforms, landings for interior and exterior sheds, halls, including wall casing small structures - hand rails, walkways special steel structures Automa, robotic equipment tic semi- or fully automated facilities - complex delivery from design to user servicing machines for all industries equipment for assembly, packing, transportation... activities Facility maintenance maintenance, cleaning of air conditioning equipment maintenance and repairs of machinery Assembly, dismantling and demolition works demolition works including disposal and liquidation of waste dismantling works including the deduction of extracted materials assembly works including transport arrangements, cranes, special equipment... Sales of metallurgic materials machine engineering (U, L, H, T, I sections) construction - steel (reinforcing bars, steel fabric), premium steel, scaffoldings material cutting, basic operations with semi-products - bending, cutting, drilling... Certification Preparations for introduction of quality management system according to ČSN EN ISO 9001:2001 standard started in 2001. Consequently certification audit carried out in 2002, after which the Company was awarded the certificate. The Company decided to introduce the environmental management system ČSN EN ISO 14001:2004 in 2009.The Company has been certified for both the systems for its line of business since 2009 - metal manufacture, steel structures manufacture and maintenance services, ground works and engineering works, their changes and removal, servicing and maintenance of air conditioning facilities. See Annexes 1 and 2. Organizational Chart See Annex 3 3
Development, construction After many years of investing primarily in their own production facilities and production technology Lipraco company started in late 2006 and 2007, investing heavily in the professional development of the company and create their own design office. The company currently uses Lipraco design program Solid Edge ST, which operates under a floating license and overall document management system, Insight. Outside standard support construction as the library norms actively use other modules, such as construction of frames, analysis of kinematic chains, FEM, RISA 3D (finite element method), and more. RISA 3D 4
Manufacturing products, metal Our offer in the field of metal fabrication, manufacturing products includes all possible products for assembly, paint shop, welding shops and other fields of engineering and other industries. Offer includes standard production according to drawings already finished, but also the development of special tools. Therefore, we assess each order individually and combine with the principles already applied novinkamy technological development and ever-increasing customer demands. For a brief illustration of metal, manufacture of products we offer below to watch a fraction of realizations. Metalworking type: manufacture and installation of fencing, manufacture and installation of gates, gate, railings for exterior and interior and other metal activities, see the steel structure. Title: mounting products 5
Title: transport product Manufacturing products, metal 6
Title: election car Implementation: 2012 Notes: Title: preparations for measurement and calibration 7
Title: handling staircase Stavmek Title: steel staircase Implementation: 2012 Implementation: 2012 Notes: Notes: Tesyco Nymburk Title: stairs to washing machine Implementation: 2013 Notes: 8
Pallets, frames, carts Our offer includes all possible pallets (steel pallets, aluminum pallets with metal and non-metallic elements) frames and carts into all kinds of industries and operations. Offer includes standard production according to drawings already finished, but also the development of special pallets. The implementation depends mainly according to customer requirements. Our implementation is moving in the spectrum from simple metal crates (pallets of supplies are in the order of several days) to manufacture complicated specials on special parts where development and design work persist in cooperation with the customer several weeks. Production, testing and approval process of such pallets moving again in the order of several weeks Title: pallet for welded rear door Škoda Yeti Implementation: 2009 Title: roof pallet Octavia Implementation: 2012 9
Title: tailgate up pallet A7 Implementation: 2012 Pallets, frames, carts Title: wheel covers pallet SK251 Implementation: 2011 Title: door frame pallet Title: tunnel pallet Implementation: 2012 Implementation: 2012 10
Title: RMAT 001 pallet Implementation: 2012 Pallets, frames, carts Title: tunnel pallet Implementation: 2011 Title: drive shaft pallet Implementation: 2007 11
Title: rear left wheel cover inner pallet SK251 Implementation: 2011 Pallets, frames, carts Title: rear right wheel cover inner pallet SK251 Implementation: 2011 Title: stainless steel basket washer Implementation: 2012 12
Title: tailgate outer laser Implementation: 2012 Pallets, frames, carts Title: hood inner weldment Implementation: 2012 Title: door inner part front Implementation: 2012 13
Title: Truck Implementation: 2005 Notes: Pallets, frames, carts Title: sequential cart clutch kit Implementation: 2010 Notes: ŠKODA AUTO, a.s., Mladá Boleslav Title: sequential carts flywheels Implementation: 2010 Notes: ŠKODA AUTO, a.s., Mladá Boleslav 14
Pallets, frames, carts Title: Truck 5 storeys Implementation: Title: cart with side crossing Implementation: 2011 Název: mounting frames for aero Vodochody Implementation: 2011 15
Title: trailer for materiál transport project edis Implementation: 2010 Pallets, frames, carts 16
Title: sequential carts - headlight Implementation: 2008 Notes: ŠKODA AUTO, a.s., Kvasiny Pallets, frames, carts Title: sequential carts small parts Title: sequential carts car starter Implementation: 2008 Implementation: 2008 Notes: ŠKODA AUTO, a.s., Kvasiny Notes: ŠKODA AUTO, a.s., Kvasiny Title: sequential carts small parts Title: sequential carts car starter Implementation: 2008 Implementation: 2008 Notes: ŠKODA AUTO, a.s., Kvasiny Notes: ŠKODA AUTO, a.s., Kvasiny 17
Steel structures Our range of steel structures includes the supply and turnkey construction lots, where the steel elements are only accessory buildings of any kind. In the first case, the production and supply of production and non-production platforms including ancillary activities such as lighting, supply media (air, water, gas,...), manufacturing and supply sheds, production and delivery structures of halls, including the subsequent casing. In the second case, the ancillary activities such as manufacture and assembly of beams roofs including trusses, manufacture and installation of bridges and minor bridges, supply of steel components for amplification of floor and roof structures. Finally, this is our area complemented by the activities of metal, when the production department performs manufacture and installation of fencing, manufacture and installation of gates, gate, railings for exterior and interior and other kovovýrobní activities. Title: bus stop Tanvald Realizace: 2012 Notes: 18
Title: technological platform and staircase Implementation: 2012 Notes: ŠKODA AUTO, a.s. Steel structures 19
Steel structures Title: railing in Dolni Bousov Title: pipe bridge Implementation: 2012 Implementation:: 2012 Notes: Notes: Title: supervisor cell Implementation: Notes: 20
Steel structures Title: platform for transformers Název: shelter for dog Implementation: 2013 Implementation: 2011 Notes:ŠKODA AUTO, a.s., M12C Notes:Krásná louka, Mladá Boleslav Title: production hall - Valid Implementation: 2013 Notes: Bezděčín Title: tunnels Implementation: 2011 Notes: ŠKODA AUTO a.s., Mladá Boleslav, lakovna 21
Steel structures Title: wheelchair accessible public toilet Title: bench Implementation: 2011 Implementation:: 2012 Notes: Mladá Boleslav Notes: Mnichovo Hradiště 22
Title: bus stop Implementation: 2012 Notes: Strašnov Other products Title: for he protection of corners and gates Implementation: 2012 Notes: 23
Automatic, robotic devices As a result of continuous development company primarily associated with sustained investment in technical equipment company and placing the emphasis on technical education of our employees, the company acquired Lipraco disposition on the implementation of semi-automatic or fullutomatic or robotic applications. 's current strategy is to offer solutions Complex contract, ie including management (management ) project. With the same interest, however, we also contracts where we are "only" a court or partial supplier of mechanical parts. One of the main benefits of company Lipraco a wide range of activities that are implemented internal staff. This model allows direct and immediate response to the development of the project. In reality, it is possible that at any time during the day in a matter of minutes, the complex problem solving between design, technology and production in the fields: mechanics, pneumatics, hydraulics, electrical,... Title: robotic workstation for installation frontend Skoda Superb and Skoda Yeti Implementation: 2009 Notes: Skoda - car, race Kvasiny. Elektrořízení and programming of the robot was provided by M & W Group, a camera measuring system and navigation robot supplied by Neovision. 24
Title: winder Implementation: 2009 Notes: JaP Automatic, robotic devices Title: unmanned camera cart for pallets transport Implementation: 2011 Notes: ŠKODA AUTO, a.s., M1 Title: camera cart (tractor) Implementation: 2012 Notes: Česká Lípa 25
Automatic, robotic devices Title: robotic workstation, adjustment of robotic pallet Implementation: 2012 Notes: LIPRACO s.r.o. Mnichovo Hradiště Title: staging conveyor Implementation: 2012 Notes: ŠKODA AUTO, a. s., Mladá Boleslav, lisovna M15 Title: water test Implementation: 2012 Notes: VW Indie 26
Automatic, robotic devices Title: robot in toolshop Implementation: 2013 Notes: ŠKODA AUTO, a. s., Mladá Boleslav 27
List of customers ABB Lackierenanlagen GmbH, SRN AFT Förderanlagen, Bautzen Anenské slatinné lázně, a.s.,lázně Bělohrad ARVIN MERITOR LVS a.s., Liberec ATEKO a.s. AZ KLIMA s.r.o., Brno BARKO CZ, Mnichovo Hradiště BEHR CZECH s.r.o., Mnichovo Hradiště BLUMENBECKER PRAG, Praha BÖHM PLAST-TECHNIK s.r.o., Bezděkov BRAMBLES průmyslové služby, Praha CARL ZEISS s.r.o., Praha DEL a.s., Žďár nad Sázavou DEXTRA-Hazbija Šačirovič, Mladá Boleslav DISA Industries s.r.o., Příbram DSA Daten und Systemtechnik, SRN DÜR SOMAC, Chemnitz EISENMANN CZECH, s.r.o., Praha ELKA - Torantriebe, SRN ELSTAV v.o.s., Kuřim EUROCAR, Solomonovo-Ukrajina EUROSTAV, Liberec EXPERT COMPONENTS AUTOMOTIVE s.r.o., Mladá Boleslav FAURECIA, Bakov nad Jizerou, FEMONT s.r.o., Dobrovice FERROTHERM s.r.o., Mladá Boleslav FREY INGENIEUR GmbH, SRN FROUDE HOFMANN PRÜFTECHNIK, Elze GALATEK a.s., Ledeč nad Sázavou GOLDBECK BAU s.r.o., Vrdy GRUPO ANTOLIN BOHEMIA a.s., Chrastava HECKERT & SCHMID, SRN HELLA-BEHR s.r.o., Mnichovo Hradiště IFAG Int.Foedertechnik AG, SRN INDUSTRIE-SERVICE GmbH isg, SRN INCO s.r.o., Mnichovo Hradiště IRAUSA BOHEMIA a.s., Chrastava ISOMARK, SRN ISS Automotive Services s.r.o., Mladá Boleslav JOHNSON CONTROLS s.r.o., Mladá Boleslav J.W.FROEHLICH MASCHINENFABRIK GmbH, SRN KAMAX s.r.o., Turnov KAUTEX TEXTRON BOHEMIA s.r.o., Kněžmost LOGTECH Spolka z o.o., Polsko LUCAS AUTOBRZDY s.r.o., Jablonec n.n. M&LVERTRIEB GmbH, SRN MBN BOHEMIA s.r.o., Rumburk MEDIA LIBEREC s.r.o. METALL KRAFT s.r.o., Zlín MITAS CHRUDIM s.r.o., Chrudim MONTANA spol.s r.o., Mladá Boleslav M. PREYMESSER logistik s.r.o., Mladá Boleslav NOVAFERM s.r.o., Praha NSeS s.r.o., Kosmonosy PEGUFORM BOHEMIA a.s., Liberec PPU FORMEX, Mladá Boleslav PPUH PROMUS, Mladá Boleslav PREMIER MANUFACTURING SUPPORT SERVICES s.r.o., Ml. Boleslav PROMUS KATOWICE org.sl., Kosmonosy RAMBURE GROUPE COMIR Z.A.C. des LUATS, Francie RECTICEL s.r.o., Mladá Boleslav PROF SVAR s.r.o., Mnichovo Hradiště RPS František Báček, Mladá Boleslav S + E KLIMA kom. spol., Brno 28
List of customers SAI Automotive Bohemia s.r.o., Mladá Boleslav SAS Autosystemtechnik s.r.o., Mladá Boleslav SCHENCK SOMAC GmbH, SRN SOMMER ALLIBERT BOHEMIA s.r.o., Mladá Boleslav SOVA LIBEREC, s.r.o., Liberec SOP International, Ljublana STILL ČR s.r.o., Praha ŠKODA AUTO a.s., Mladá Boleslav ŠKODA AUTO a.s., závod Kvasiny ŠKODA AUTO a.s., závod Vrchlabí ŠKODA AUTO INDIA Pvt. Ltd. TESYCO GROUP a.s., Nymburk TRACOINSA-TRANSPORTERS CONTINUOS INTERIORES, Španělsko TRIGA-MF, Lomnice nad Popelkou TRW CARR s.r.o., Stará Boleslav TÜV ÚVMV s.r.o., Praha VDO ČESKÁ REPUBLIKA s.r.o., závod Mladá Boleslav VIEBAHN SYSTEMTECHNIK GmbH, SRN VOLKSWAGEN AG, Wolfsburg WAGON Automotive s.r.o., Bělá pod Bezdězem WAHLBOM-PM LUFT s.r.o., Mladá Boleslav WASCHTEC, SRN WEISHAUPT, Praha 29
Annex 1: Certificate of quality management system according to ČSN EN ISO 9001:2008 30
Annex 2: Certificate of environmental management system according to ČSN EN ISO 14001:2004 31
Annex 2: Certificate of environmental management system ČSN EN ISO 18001:2007 32
Annex 3: Organizational chart of the Company Jednatel společnosti (JS) Václav JANCÁK Ředitel společnost (ŘS) Ing. Jan TUTAJ Obchodní manažer (OM) Ing. Milan MILANOV Vedoucí konstrukce Augustin DUBNIČKA Vedoucí ekonomického oddělení Ing. Gabriela AMBROŽOVÁ Konstruktér Jaroslav KRIŠKA Pavel HODÚR Radek ZMÁTLO Jiří ZACH Technolog Pavel DUKA Nákup/prodej Vedoucí Iva KVAIZAROVÁ Administrativa/účetnictví Účetní Alena LOCHMANOVÁ Disponent Alena REJZKOVÁ František TOMKA Administrativní pracovnice odběratelé (APO) Hana ČÍŽKOVÁ Středisko 1 Vedoucí střediska 01 (VS 01) Pavel KASL EWT svářečský technolog Středisko 2 Středisko 3 Vedoucí střediska 02 (VS 02) Stanislav LHOTA Vedoucí střediska 03 (VS 03) Tomáš PYTLOUN Výroba Svářečský dozor Údržba (EN 14731) Výroba Údržba Jiří HORÁK Stavbyvedoucí Miloslav JUST Stavbyvedoucí Luděk ŠIMON Provozovna MH Mistr Jan TILL Provozovna MB Mistr Karel SAZAMA Mistr technologické údržby (MTÚ) Martin VALENTA Miroslav PECKA Provozovna Veselá Vedoucí Michael VONAKÝ 33 Údržba vzduchotechniky Vedoucí Zdeněk BATALA Opravy palet Vedoucí František KOLIÁŠ