Form No. Z14 Z Master with 2in SFS Side Discharge Mower Model No. 7417 20000001 and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 7 means that two of the parts identified by reference number 7 are indicated. The TORO Company 2002 All Rights Reserved
Contents Page Page Front Frame Assembly..................... 4 Valve/Camshaft Assembly Kawasaki FH601V DS06 Caster Wheel Assembly No. 1 64662.............................................. 2 Front Spring Assembly No. 10 17........ 6 Valve/Camshaft Assembly Kawasaki FH601V DS06 Height of Cut Assembly.................... 7....................................... 26 Main Frame Assembly..................... Lubrication Equipment Assembly Kawasaki Seat Assembly No. 1 670............... FH601V DS06.......................... 27 Fuel System Assembly..................... 10 Cooling Equipment Assembly Kawasaki Parking Brake System Assembly............ 11 FH601V DS06.......................... 2 Motion Control System Assembly............ 12 Cooling Equipment Assembly Kawasaki Hydraulic System Assembly................ 1 FH601V DS06.......................... 2 Pump, Idler and Belt Assembly.............. 1 Electric Equipment Assembly Kawasaki Engine and Clutch Assembly................ 16 FH601V DS06.......................... 0 Deck Assembly........................... 17 Electric Equipment Assembly Kawasaki FH601V DS06.......................... 1 Deck Spindle Assembly.................... 1 Control Equipment Assembly Kawasaki Idler, Pulley/Lift Strut, Chain Assembly....... 1 FH601V DS06.......................... 2 Electrical System Assembly................. 20 Control Equipment Assembly Kawasaki Electrical Schematic....................... 21 FH601V DS06.......................... Cylinder/Crankcase Assembly Kawasaki Carburetor Assembly Kawasaki FH601V DS06 4 FH601V DS06.......................... 22 Carburetor Assembly Kawasaki FH601V DS06 Cylinder/Crankcase Assembly Kawasaki Air Filter Assembly Kawasaki FH601V DS06. 6 FH601V DS06.......................... 2 Fuel Tank/Fuel Valve Assembly Kawasaki Piston/Crankshaft Assembly Kawasaki FH601V DS06.......................... 7 FH601V DS06.......................... 24 Starter/Decal Kawasaki FH601V DS06..... Accessories Model / Model / Recycler Kit.............................. 22 Steel Bagger.............................. 0107 Bahaia Mulch Kit.......................... 227 Striping Kit............................... 0121 High Sail Blades High Suspension Seat.................. 22 ( required for improved bagging)...... 6 20 Z Stand Kit........................... 10 1621 Atomic Blades Hitch Kit............................... 24 ( required for improved mulching)..... 104 101 2
Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR................. as required HYD................ hydraulic ASM................ assembly INC................. incorporated CARR.............. carriage LH................. left hand DEG................ degrees NI.................. nylon insert FH................. flat head PPH................ Phillips pan head GA................. gauge PTH................ Phillips truss head HF................. hex flange PTO................ power take off HH................. hex head RH................. right hand HHF................ hex head flange SFH................ slotted fillister head HLH................ hex lag head HJ.................. hex jam HOC................ height-of-cut SHH................ slotted hex head SQH................ square head SHWH.............. slotted hex washer head HS................. hex socket SPH................ slotted pan head HSBH.............. hex socket button head SRH................ slotted round head HSFH............... hex socket flat head STD................ standard HSH................ hex socket head TAP................ self tapping HWH............... hex washer head TTH................ Torx truss head HWHTF............. hex washer head WH................. wing head thread forming
Sheet No.:2 Front Frame Assembly 1 1 64662 2 Caster Wheel ASM 1 6211 01 2 Caster 4 1 411 2 Seal Grease 24 4 4 Bearing Cone, Taper 6 1 60 6 Washer Bellville 7 26 1 2 Nut Lock, NI 1 41 2 Cap Grease 22 6 Screw HH 10 26 2 4 Washer Flat 11 40 1 Floorpan Front 11:2 1 6 1 Pad Antiskid 11: 1 677 1 Decal Z Master 12 1 604 1 Hinge Floorpan 1 0 1 Footrest ASM 1:2 24 1 Decal Service 1: 4 1 Decal Missing, Cover 1:4 1 6 1 Pad Antiskid 14 22 10 10 Screw CARR 1 212 10 Nut HF 16 20 1 2 Screw CARR 17 70 01 2 Bracket Floorpan 1 212 20 Nut HF 1 10 262 1 Decal Safety STD 20 1 1 Front Frame ASM 20:2 1 61 1 Decal Warning 21 211 10 6 Ring Snap 22 26 2 6 Washer Flat 2 20 7 12 Nut HHF 24 7 12 Washer Belleville 2 2 7 12 Screw HH 1 10 17 2 Front Spring ASM 71 01 1 LH Lift Arm ASM 4 72 01 1 RH Lift Arm ASM 02 1 4 Fitting Grease 6 1 11010 2 Plug 24 72 4 Bearing Cup, Tapered 4
Caster Wheel Assembly No. 1 64662 Sheet No.:A1 C 0 1 1 62 1 Wheel & Tire ASM 1:1 1 6002 1 Tire 1:2 1 6 1 Wheel 1: 1 64 2 Bearing Cup 2 1 61 2 Spacer Bearing 1 60 2 Seal Bearing 4 1 6 2 Bearing Cone, Taper 1 67 1 Spacer Caster, Front 6 2 6 1 Screw HH 7 26 4 1 Nut Lock, NI
Front Spring Assembly No. 10 17 1 1 6011 1 Rod Lift, Deck 2 1 6441 2 Swivel Deck Mount, Rear 217 11 4 Nut Hex 4 21 6 2 Nut Jam 1 017 1 Washer 6 1 600 1 Spring Compression 7 26 27 1 Washer Flat Sheet No.:A2 C 0 6
Height of Cut Assembly 1 2 1 Screw HH 2 211 10 1 Ring Snap 20 7 Nut HHF 4 26 Nut Lock, NI 1 622 01 1 Plate Lift, Deck 6 1 600 1 Bushing Lever, Lift 7 1 620 01 1 Plate Lift, Deck 1 0600 1 Pin Hair 2 6 1 Screw HH 10 2 1 1 Screw HH 11 1 602 1 Bushing Lever, Lift 12 10 207 0 1 Handle Lift 1 1 62 1 Grip Lever, Lift 14 1 607 1 Pin Hitch W/Lanyard 1 02 1 1 Fitting Grease 16 1 0600 2 Pin Hair 17 22 0 1 Arm Lift 1 1 62 1 Spring Compression 1 26 24 1 Washer Flat 20 1 606 2 Arm Lift, Deck 21 1 024 2 Pin Clevis 22 1 6140 1 Decal Deck Height, Outer 2 1 6147 1 Decal Deck Height, Inner 26 2 1 Screw HH Sheet No.: 7
1 1 10 17 2 20 22 2 16 24 14 2:2 1:2 6 4 1 2 2:1 2:2 2 2:2 2 1 2: 2:4 2 1 11 12 10 10 7 1 0 26 Main Frame Assembly 1 1 16 2 Bumper Catcher, Grass 2 2 1 Control Panel ASM 2:2 42 1 Decal Panel, Control 2: 10 0262 1 Decal Valve, Fuel 2:4 47 1 Decal Protection, Ear 1 606 1 Control Choke 4 1 071 2 Bolt CARR 22 Screw HH 6 26 2 2 Washer Flat 7 1 12 1 Knob Ball 22 Screw HH 1 60 0 1 Bracket 10 212 20 12 Nut HF 11 1 666 1 Cable Throttle 12 26 2 2 Nut Lock 1 10 612 1 Console ASM 1:2 10 17 1 Decal Console, Top 14 1 6217 0 1 Frame Seat 1 2 2 Screw HH 16 26 2 1 Nut Lock, NI 17 10 171 1 Rod Retainer, Seat 1 1 670 1 Seat ASM 1 46 1 Decal Toro 20 2412 120 2 R Clamp 22 2104 76 2 Screw 2 Sheet No.:4 2 74 0720 1 Tube Manual 24 1 2420 2 Bumper 2 10 64 1 Main Frame ASM 2:2 6 260 2 Decal Surface, Hot 26 26 42 2 Nut Lock, NI 2 1 61 2 Wheel And Tire ASM 2:1 1 6160 1 Tire 2:2 1 6161 1 Wheel 2 242 0 Nut Lug 0 22 2 6 Screw HH 1 0 1 Decal Z14 2 26 2 Washer Flat 26 2 Nut Lock, NI
2 7 1 14 17 10 1 12 1 17 10 1 6 11 17 10 16 Seat Assembly No. 1 670 Sheet No.:A C 07 1 10 020 1 Cushion Seat, Bottom 2 104 774 1 Cushion Seat, Back 1 6710 2 Cushion Armrest 1 4401 4 Spacer Track 6 1 642 1 Track Seat 7 1 6 1 Frame Seat 10 622 1 Bracket Armrest, LH 10 621 1 Bracket Armrest, RH 10 21 4 11 Screw HH 11 212 20 4 Nut HF 12 22 10 2 Screw HH 1 26 2 4 Washer Flat 14 26 2 2 Nut Lock, NI 1 2 2 2 Screw HH 16 26 2 2 Nut Lock, NI 17 26 22 11 Washer Flat 1 10 620 1 Kit Armrest
20 20: 7 16 21 12 22 2 10 4 1 LH 2 RH 11 7 10 7 1:2 2:2 Fuel System Assembly 1 10 62 1 LH Fuel Tank ASM 1:2 10 260 1 Fitting Fuel, Bulkhead 2 10 624 1 RH Fuel Tank ASM 2:2 10 260 1 Fitting Fuel, Bulkhead 26 2 Washer Flat 4 1 000 4 Washer Lock 22 4 Screw HH 7 1 0077 6 Clamp Line, Fuel 1 426 2 Grommet Line, Fuel 10 1 426 2 Hose Fuel 11 1 647 1 Valve Fuel 12 10 0216 1 Hose Fuel 16 1 0 1 Tie Plastic 20 0 2 Gas Cap ASM 20: 4010 1 Gasket Cap, Gas 21 1 602 4 Stud 22 1 64 4 Spring Tank, Fuel 2 26 47 4 Nut Lock, NI Sheet No.: 10
1 4 12 0 27 2 2 6 12 21 4 2 7 6 2 4:2 27 21 26 2 24 2 11 22 11:1 11:2 2 21 1 1 20 1 1 17 1 10 14 16 Parking Brake System Assembly 4:1 1 Sheet No.:6 1 1 6207 0 1 Crank Brake, Park 2 272 10 1 Pin Cotter 1 611 4 Yoke Linkage, Brake 4 1 02 1 Pin Clevis 21 Nut HH 6 10 06 2 Rod Brake 7 1 606 4 Spacer Wheel 2 1 Screw HH 10 10 0 2 Band Brake 11 10 00 2 Hub Wheel 11:1 10 0 1 Hub Wheel 11:2 1 626 4 Stud Wheel 12 10 2 Pin Spring, Clevis 1 1 0600 2 Pin Cotter 14 10 074 2 Retainer Band, Brake 1 10 04 6 Spacer 16 22 6 Screw HH 17 10 02 0 2 Bracket Brake 1 1 6144 2 Pin Trunion 1 26 4 4 Washer Flat 20 1 644 2 Spring Brake 21 2 4 Screw HH 22 1 6074 0 1 Handle Brake, Park 2 1 626 1 Grip Lever, Brake 24 1 606 4 Spacer Wheel 2 2 7 Washer Lock 26 10 011 Nut Square 27 1 6102 4 Bearing Flange, Side 2 20 7 Nut HHF 2 10 116 1 Shaft Brake, Parking 0 1 6061 1 Linkage Handle, Brake 1 141 2 Fitting Grease 2 7 1 Washer Belleville 1 217 2 Washer Spacer 4 1 22 2 Motor Wheel 4:1 1 006 1 Nut HH 4:2 27 42 1 Key Woodruff *4: 10 274 1 Drive Link Kit *4: 1 0001 1 Bearing Kit *4: 1 0000 1 Seal Kit 211 4 1 E Ring 6 26 2 1 Washer Flat * Not illustrated 11
1 27 26 2RH 1LH 2 16 17 22 0 16 7 2:1 RH 1:1 6 1 2 21 20 11 21 20 11 1 11 12 24 10:7 10:2 10: 10: 10:1 1 10 2 11 40 10:6 10: 10:4 1 1 Motion Control System Assembly 1 1 4010 2 Screw HH 2 1 616 2 Pin Damper 26 2 4 Washer Flat 4 2120 2 E Ring 10 21 2 Damper Control, Motion 7 1 6102 4 Bearing Flange, Side 10 21 1 LH Motion Control ASM 212 20 12 Nut HF 10 10 06 1 ASM,Tracking Rod Lhp 10:1 1 4017 1 Balljoint RH 10:2 21 2 1 Nut Hex 10: 10 060 1 Knob Tracking 10:4 1 0424 2 Nut 10: 1 224 2 Spring Compression 10:6 1 612 1 Balljoint Thread, LH 10:7 10 066 1 Link Rod, Tracking 11 26 4 Washer Flat 12 1 4017 1 Balljoint RH 1 22 6 4 Screw HH 14 20 7 Nut HHF 1 10 061 1 LH Lever ASM 1:1 1 627 1 Grip Control, Motion 16 21 2 7 Nut Hex 14 7 1 4 1 2 Sheet No.:7 17 1 6046 1 Linkage Pump/Lever 1 1 612 1 Balljoint Thread, LH 1 2 4 Screw HH 20 1 602 2 Arm Control, Pump 21 1 0022 2 Screw Set 22 1 0424 1 Nut 2 10 2200 1 RH Motion Control ASM 24 26 6 Nut Lock, NI 2 10 0407 2 Arm Shaft, Control 26 7 4 Washer Belleville 27 2 6 4 Screw HH 2 10 062 1 RH Lever ASM 2:1 1 627 1 Grip Control, Motion 0 2 6 Screw HH 1 1 6077 2 Bolt Return, Neutral 2 1 6007 2 Spring Return, Neutral 1 607 2 Bushing Flanged 6 26 2 2 Washer Flat 7 220 2 2 Nut 1 010 2 Yoke Adjustable 1 020 2 Pin Clevis 40 272 2 Pin Cotter 12
1 1:1 24 24:2 24:1:1 24:1:2 4 1:2 20 2:1 22:1 22 2 2 1 7 7 2 26 :1 11 10 17 7 17:2 17 17:1 1 16:1 16 :1 11 10 7 17 17:2 17 17:1 0 1 16:1 16 40 21 27 6 40:2 40 40:1 2:1 2:1:1 4 2 Hydraulic System Assembly 1 10 142 2 Pump Hydraulic *1:1 10 614 1 Seal Overhaul Kit *1:2 10 61 1 Plate Valve *1: 10 2664 1 Input Shaft Kit *1: 10 266 1 Thrust Bearing Kit *1:10 10 2666 1 Cylinder Block Kit *1:14 106 20 1 Shock Valve Kit 10 17 2 Elbow 0 :1 27 42 1 O Ring 10 1 Clamp Hose 7 1 616 2 Sheave 1 000 4 Screw Set 1 07272 2 Key 10 2 7 4 Screw HH 11 20 7 4 Nut HHF 16 10 102 2 Elbow HYD, 0 16:1 27 42 1 O Ring 17 10 140 4 Adapter HYD, Straight 17:1 27 7 1 O Ring 17:2 1 602 1 O Ring 1 1 660 2 Fitting HYD, 0 1:1 1 602 1 O Ring 1:2 27 0 1 O Ring 1 1 616 1 Hose Front 20 1 617 1 Hose RH, Rear 21 10 27 1 Hydraulic Hose ASM * Not illustrated Not serviced separately Sheet No.: 22 10 101 1 Adapter Straight 22:1 27 42 1 O Ring 2 10 112 1 Adapter Straight 2:1 27 42 1 O Ring 24 10 147 1 HYD Reservoir ASM 24:1 1 Reservoir HYD 24:1:1 10 14 1 Cap Reservoir, HYD 24:1:2 10 14 1 Gasket Cap 24:2 1 22 1 Decal Tank, HYD 2 10 2644 1 Decal Exhaust 2 10 071 0 1 Stand Reservoir 26 22 1 Screw HH 27 21 2 Screw HH 2 10 077 1 Hydraulic Hose ASM 0 10 20 1 Hydraulic Hose ASM 2 10 2 1 Filter Head ASM 2:1 10 112 2 Adapter Straight 2:1:1 27 42 1 O Ring 212 20 2 Nut HF 4 1 670 1 Filter HYD 4 1 672 1 Filter HYD, Winter 21 6 2 Screw HH 6 1 0004 2 Washer Lock 7 10 1716 Clamp Hose 22 1 Screw HH 10 160 2 Hose LH 1
1 1:1 24 24:2 24:1:1 24:1:2 4 1:2 20 2:1 22:1 22 2 2 1 7 7 2 26 :1 11 10 17 7 17:2 17 17:1 1 16:1 16 :1 11 10 7 17 17:2 17 17:1 0 1 16:1 16 40 21 27 6 40:2 40 40:1 2:1 2:1:1 4 2 Hydraulic System Assembly (Continued) 40 1 601 2 Fitting Straight 40:1 27 0 1 O Ring 40:2 1 602 1 O Ring 4 26 22 2 Washer Flat Sheet No.: 14
10 14 6 4 7 1:2 2 1 11 Pump, Idler and Belt Assembly 1 2 1 1 Screw HH 2 26 4 1 Washer Flat 1 60044 1 Bushing 4 02 40 1 Fitting Grease 20 7 Nut HHF 6 10 1767 1 Spring Extension 7 2 2 Screw HH 1 704 1 Washer 7 1 Washer Belleville 10 26 1 Nut Lock, NI 11 26 24 1 Washer Flat 12 1 604 1 Pulley Idler 1 1 6046 1 Bushing Idler 14 1 62 1 Belt Pump 1 1 6414 1 Idler Arm 1:2 1 104 2 Sleeve Bearing 12 1 1 7 Sheet No.: 1
41 11 6 10 17 1 16 1 12 1 40 42 0 1 24 21 20 1 2 21 26 2 22 21 20 1 21 27 6 7 7 4 2 1 27 2 27 Engine and Clutch Assembly 1 212 12 1 Screw HH 2 1 60610 2 Washer Spring 10 060 1 Clutch 4 1 60 1 Sheave W/Hub 1 072 1 Key 6 10 20 1 Spacer Crankshaft 7 22 4 Screw HH 212 20 27 Nut HF 22 21 Screw HH 10 26 2 4 Nut Lock, NI 11 10 07 0 1 Strap Guard, Engine RH 12 1 60 0 1 Shield Engine 1 10 271 0 1 Strap Guard, Engine LH 14 10 122 1 Muffler 1 10 260 0 1 Shield Heat 16 22 2 4 Screw HH 17 10 166 1 Adapter 1 10 16 1 Valve Drain, Oil 1 1 660 2 Grommet Brake 20 1 64 2 Spacer Grommet 21 1 612 4 Washer 22 22 6 1 Screw HH 2 1 0 2 Tie Plastic 24 10 2614 1 Spacer Not serviced separately 14 2 Sheet No.:10 2 1 64 0 1 Strap Clutch, Brake 26 22 22 1 Screw HH 27 26 Washer Flat 2 1 616 1 Bracket Support, Muffler 0 1 6 0 1 Shield Heat 1 20 1 Screw CARR 2 26 2 Washer Flat 26 2 Nut Lock, NI 6 1 Engine Kawasaki, Fh601v Ds06 7 1 04 2 Washer Spring 10 2 1 Tailpipe 10 260 1 Clamp 40 10 261 1 Clamp 41 10 264 0 1 RH Exhaust Guard ASM 42 10 266 0 1 LH Exhaust Guard ASM 16
27 7 1:2 1 :2 10 221 14 12 20:2 20:4 20: 20:7 20:6 20:10 14:2 20: 20: 4 20 2 2 1 24 1 17 16 Deck Assembly 2 26 1 Sheet No.:14 1 20 7 Nut HHF 2 6 270 6 Wheel Gage 67 1 Spacer 4 2 2 1 Screw HH 7 104 4 1 Spring Torsion 22 0 1 Screw HH 10 462 1 Deflector ASM :2 1122 1 Decal Danger 10 26 2 1 Nut Lock, NI 12 212 17 4 Nut Lock, Flange 1 24 21 2 Clamp Slotted 14 6 1 LH Cover ASM 14:2 67 60 1 Decal Danger 1 1 RH Cover ASM 1:2 67 60 1 Decal Danger 16 242 4 Spacer 17 7 4 Washer Belleville 20 106 7 1 Z100/2 Deck ASM W/Decals 20:2 104 6 1 Decal Warning 20: 4 Decal Missing, Cover 20:4 4 1 Decal Routing, Belt 20: 4 40 1 Decal Danger 20:6 71 1 Decal Torque, Blade Bolt 20:7 7 1 Decal Wheel, Gage 20: 1 Decal Sfs 20:10 66 140 1 Decal Danger 22 20 21 4 Screw HWH 24 21 1 6 Screw HH 2 212 6 Nut HF 26 1 704 4 Washer 27 10 4622 1 Spacer Not serviced separately 17
4:2 4: 4: 4:7 4: 7 4 4:6 4: 4: 4:4 4:1 6 Deck Spindle Assembly 1 2 16 Bolt Blade 2 1 14 Washer Spring 6 20 Blade 4 100 76 Spindle Housing ASM 4:1 100 72 1 Spindle Shaft ASM 4:2 02 2 1 Fitting Grease 4: 46 0 1 Bearing ASM 4:4 27 00 1 Spacer 4: 2 1 2 Seal Oil 4:6 61 4160 1 Housing 4:7 100 70 1 Pulley And Hub ASM 4: 2146 20 1 Nut Jam 4: 7 410 1 Washer 212 21 1 Nut HF 6 26 24 6 Washer Flat 7 21 22 1 Screw CARR 04 1 Belt Deck 2 1 Sheet No.:1 1
6 27 2 6 10 11:2 11 4 12 14 1 16 2 1 22 1 17: 17:2 17:1 17 1 20 1 27 26 21 2 22 24 2 21 222 22 Idler, Pulley/Lift Strut, Chain Assembly Sheet No.:16 C 040 1 217 7 1 Nut Hex 26 24 Washer Flat 4 1 610 2 Pulley Idler 7 Washer Belleville 6 2 6 Screw HH 1 611 1 Spring Extension 02 40 1 Fitting Grease 10 1 410 1 Pulley Idler 11 7 1 Idler Arm ASM 11:2 1 104 2 Sleeve Bearing 12 1 604 1 Bushing Pivot, Idler 1 26 2 2 Nut Lock, NI 14 217 11 2 Nut Hex 1 2 2 Washer Lock 16 1 0044 2 Screw 17 10 101 2 Strut ASM 17:1 10 1072 01 1 Strut Deck 17:2 21 6 1 Nut Hex 17: 1 602 1 Balljoint Spherical 1 02 1 4 Fitting Grease 1 1 621 01 2 Pin Strut, Deck 20 22 2 Screw HH 21 1 0011 Screw Cap, HH 22 212 7 16 Nut HF 2 1 6447 4 Chain Lift, Deck 24 46 01 1 Plate Retainer, Bolt 2 1 000 1 Screw HH 26 4 247 1 Bolt Eye 27 26 2 Nut Lock, NI 2 1 0107 2 Washer Hardened 1
1 1 :1 2 4 6 7 10 :2 27 0 27 TO CLUTCH 0 1 2 24 1 4:1 4:2 6 4 7 1 1 1 2 16 1 11 12 16 1 22 7 0 17 14 20 1 7 44 4 42 1 7 1 :2 Electrical System Assembly 1 1 472 2 Wingnut 2 1 662 0 1 Strap Holddown 1 661 2 Bolt Holddown 4 10 070 1 Cable Ground, Negative 1 41 1 Insulator Battery 6 21 4 Screw HH 7 26 2 2 Washer Flat 212 6 Nut HF 10 162 1 Battery :1 104 416 1 Decal Battery :2 104 4164 1 Decal Battery 10 10 0707 1 Cable Battery, Positive 11 1 0022 1 Screw HH 12 1 241 1 Spring Switch, Seat 1 20 00 10 Screw PPH 14 1 62072 0 1 Bracket Switch, Seat 1 22 Screw HH 16 212 20 Nut HF 17 1 606 1 Washer 1 1 112 1 Switch Closed, Normally 1 1 611 4 Plate Tapped 20 1 16001 2 Fuse Type, Blade 21 10 062 1 Harness Wire 6 2 22 1 6 2 1 1 26 21 2 2 16 2 0 22 TO ENGINE Sheet No.:1 22 1 027 Tie Plastic 2 1 4 Insulator Solenoid 24 1 6427 2 Relay 2 1 606 1 Wire Starter 26 1 107 1 Switch Solenoid 27 1 426 2 Grommet 2 1 66 2 Clip Loom 2 1 101 2 Switch Open, Normally 0 1 0 4 Tie Plastic 1 1 174 1 Meter Hour 2 1 6111 1 Switch 100 616 1 Module Delay, Seat 4 0 1 Key Switch ASM 4:1 24 1 Washer Lock, Internal 4:2 21 461 1 Nut HH 6 60 2 Key Ignition 6 1 667 1 Switch Delta 7 26 2 7 Nut Lock 1 071 4 Bolt CARR 1 644427 1 Tilt Switch ASM :2 1 64401 1 Decal Switch, Mercury 42 26 14 1 Washer Flat 4 10 11 1 Clip Half, Loom 44 1 07 1 Bolt CARR 20
Electrical Schematic GY BK BK DK.GN LT.BU SHOWN WITH LEVER IN NEUTRAL POSITION SHOWN WITH LEVER IN NEUTRAL POSITION DK.GN GND Y X S A B KEY SW OR T P1 C P2 C BN P1 B BK SW1 (IGNITION) X S Y I B A T Y OR OR R VIO OR R GY HOUR METER DK.BU Y K1 (KILL RELAY) BK F2 2A W W VIO OR DK.BU BK BN BU GN GY OR BLACK BROWN BLUE GREEN GREY ORANGE R T W Y PINK RED TAN VIOLET WHITE YELLOW + R R GND I + GY SHOWN IN OFF POSITION PK/BK SW (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED LT.BU LT.GN SW (NEUTRAL) P1 A DELAY MODULE 100 616 SW6 (SEAT SW) F1 0A DK.GN/W OR/BK DK.GN OR/BK BK WIRE COLOR CODES VIO DK.GN/W DARK GREEN/WHITE DK.GN DARK GREEN OR/BK ORANGE/BLACK PK/BK PINK/BLACK PK LT.BU LIGHT BLUE DK.BU DARK BLUE LT.GN LIGHT GREEN BK/R BLACK/RED BATTERY GND STARTER 2 4 1 SW2 (PTO) PTO CLUTCH SW4 (NEUTRAL) KEY SWITCH PN 0 OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW7 (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL SHOWN WITH OPERATOR IN SEAT SPARK PLUG SPARK PLUG IGNITION MODULES MAG REG AC AC FUEL SOLINIOD FUEL OIL OIL SWITCH + 4 1 2 K2 (START RELAY) SOLINOID 21
Cylinder/Crankcase Assembly Kawasaki FH601V DS06 22 T xxxx
Cylinder/Crankcase Assembly Kawasaki FH601V DS06 11004 11004 7004 2 Gasket Head 1100 1100 7007 1 Head Comp Cylinder No. 1 1100A 1100 7004 1 Head Comp Cylinder No. 2 11022 11022 7002 2 Case Rocker 11060 11060 7012 1 Gasket, CrankCase Cover 11060A 11060 701 2 Gasket, Rocker Case 11060B 11060 7014 1 Gasket, Breather 1271 1271 7006 1 Plate 1400 1401 7004 1 Cover 16126 16126 7001 1 Valve 401 401 622 1 Cover Crankcase 410 410 700 1 Element Breather 4120 4120 610 1 Crankcase Comp 071 071 207 1 Joint 20 20 7004 2 Ring Snap 204 204 7001 6 Pin 204 204 7001 4 Seal Oil 204A 204 7002 1 Seal Oil 204B 204 7004 1 Seal Oil 204C 204 700 1 Seal Oil 10 10B0612 4 Bolt Flanged 10A 10B0640 4 Bolt Flanged 10B 10T00 1 Bolt Flanged 10C 10T07 2 Bolt Flanged 172 172G01 4 Bolt Stud 214 214B040 1 Screw Pan 2
Piston/Crankshaft Assembly Kawasaki FH601V DS06 1001 1001 7007 2 Piston Engine 1002 1002 7001 2 Pin Piston 100 100 60 2 Ring Set Piston 102 102 7002 A/R Ring Set Piston L, 0.0 102A 102 700 A/R Piston Engine L, 0.0 101 101 701 1 Crankshaft Comp 121 121 7006 2 Rod Assy Connecting 2002 2002 20 4 Bolt 20 20 700 4 Ring Snap 24
Valve/Camshaft Assembly Kawasaki FH601V DS06 12016 2
Valve/Camshaft Assembly Kawasaki FH601V DS06 12004 12004 7002 2 Valve Intake 1200 1200 7002 2 Valve Exhaust 1200 1200 7001 4 Retainer Valve Spring 12011 12011 206 Collet 12016 12016 7006 4 Arm Rocker 1202 1202 7001 4 Tappet 1070 1070 7004 1 Guide 1070A 1070 7007 2 Guide 1116 1116 7002 4 Rod Push 1270 1270 7002 1 Plate 1271 1271 7007 1 Plate 4206 4206 7001 1 Sleeve 407 407 7002 4 Spring Engine Valve 411 411 7007 1 Camshaft Comp 200 200 241 4 Screw 201 201 22 4 Nut 20 20 7001 2 Ring Snap 2140 2140 7002 6 Ball 214 214 7001 1 Spring 211 211 701 4 Bolt 2200 2200 7001 1 Washer 26
Lubrication Equipment Assembly Kawasaki FH601V DS06 1107 1107 700 1 Shaft, Oil Pump 1271 1271 700 1 Plate 1407 1407 7002 1 Cap Assy 1614 1614 20 1 Rotor Pump, In 1614A 1614 204 1 Rotor Pump, Out 406 406 207 1 Filter Oil 406A 406 700 1 Filter Oil 01 01 7004 1 Gear Spur 071 071 700 1 Joint 21 21 7002 1 Filler 204 204 700 1 Pin 2066 2066 700 2 Plug 2140 2140 700 1 Ball 214 214 7002 1 Spring 10 10B0612 Bolt Flanged 670 670D2016 4 O Ring, 16mm 27
Cooling Equipment Assembly Kawasaki FH601V DS06 2
Cooling Equipment Assembly Kawasaki FH601V DS06 1270 1270 7007 1 Plate 1407 1407 700 H 1 Screen 1401 1401 7002 1 Cover 2062 2062 700 1 Bracket Comp 40 40 7004 1 Shroud Engine 40A 40 700 1 Shroud Engine 40B 40 7006 1 Shroud Engine 020 020 7002 1 Guard 041 041 700 1 Fan 066 066 7004 1 Housing Fan 2004 2004 214 2 Stud 200 200 700 Screw 6 x 10 201 201 1170 4 Nut 2026 2026 7001 Spacer, 6.2x7.x 2026A 2026 700 1 Spacer, 6.x7.x10. 2026C 2026 7007 A/R Spacer 2200 2200 207 1 Washer 6.x1x2.0 10 10B0612 Bolt Flanged 10A 10B0620 1 Bolt Flanged 10B 10B016 1 Bolt Flanged 2
Electric Equipment Assembly Kawasaki FH601V DS06 0
Electric Equipment Assembly Kawasaki FH601V DS06 21066 21066 700 1 Regulator Voltage 21171 21171 7001 2 Coil Assy Ignition 211 211 7012 1 Flywheel Assy 26011 26011 700 1 Wire Lead 2600 2600 7002 1 Harness 27010 27010 7001 1 Switch 01 01 7001 1 Coil Charging 2004 2004 2147 2 Stud 200 200 20 1 Screw 2070 2070 7004 2 Plug Spark, BPRES (NGK, Solid) 2072 2072 700 2 Band 211 211 207 1 Bolt, 12x0 2220 2220 7002 1 Washer 10 10B0620 1 Bolt Flanged 224 224B020 4 Screw Pan WP Cross 10 10A100 1 Key Woodruff 1
Control Equipment Assembly Kawasaki FH601V DS06 2
Control Equipment Assembly Kawasaki FH601V DS06 1107 1107 701 1 Shaft 1270 1271 701 1 Plate 1616 1616 7006 1 Link Choke 16171 16171 7004 1 Link 12 12 7004 1 Spring Governor 410 410 7004 1 Arm Governor 411 411 7017 1 Panel Comp Control 214 214 700 1 Spring 214B 214 700 1 Spring 214C 214 700 1 Spring 210 210 212 2 Bolt, x1 211B 211 7014 1 Bolt, x0 21 211 700 1 Bolt, 6x 2170 2170 7001 2 Clamp 10 10B0612 2 Bolt Flanged 214 214B040 2 Screw Pan 214A 214B0412 1 Screw Pan 11 11B0600 1 Nut Hex 411 411B0600 1 Washer Plain
Carburetor Assembly Kawasaki FH601V DS06 / D / C / F / H /J C D 4
Carburetor Assembly Kawasaki FH601V DS06 11060 11060 700 1 Gasket, Air Filter 11060F 11060 7024 2 Gasket, Carburetor 11060B 11060 7011 2 Gasket Manifold 11060C 11060 701 1 Gasket, Float Chamber 11060D 11060 701 2 Gasket, Main Plug 11060E 11060 7020 1 Gasket, Solenoid 100 100 7046 1 Carburetor Assy 1602 1602 7001 2 Valve Throttle 1600 1600 7002 1 Valve Float 1601 1601 7001 1 Float 16041 16041 7007 1 Shaft Carburetor, Choke 16041A 16041 7002 1 Shaft Carburetor Throttle 1607 1607 700 1 Insulator 16126 16126 7004 1 Valve, Choke 161C 161 7006 2 Jet Slow 161D 161 7007 2 Jet Slow 1614 1614 7006 1 Chamber Assy Float 1617 1617 7002 2 Needle Jet 211 211 7001 1 Solenoid 076 076 7002 1 Manifold Intake 200 200 700 6 Screw 200A 200 7004 1 Screw 200B 200 700 4 Screw 200C 200 7006 1 Screw, Drain 204 204 7004 1 Pin Float 206B 206 7010 1 Jet Main 206C 206 7011 1 Jet Main 206D 206 7017 A/R Jet Main 206F 206 701 A/R Jet Main 206H 206 701 A/R Jet Main 206J 206 7020 A/R Jet Main 2066 2066 700 2 Plug, Main Jet 2066A 2066 700 2 Plug, Expansion 20 20 7001 1 Seal 20A 20 7002 2 Seal 214 214 7010 1 Spring 214A 214 7011 1 Spring 212 212 7001 1 Collar 2171 2171 7001 1 Clamp 211 211 7010 1 Tube 10 10B0620 4 Bolt Flanged 172 172G0610 2 Bolt Stud
Air Filter Assembly Kawasaki FH601V DS06 11011 11011 700 1 Case Air Filter 1101 1101 700 1 Element Air Filter 1101A 1101 7010 1 Element Air Filter 1102 1102 7002 1 Element Assy Air Filter 11060 11060 7016 2 Gasket, Muffler 16060 16060 7001 1 Pipe Intake 4206 4206 7002 1 Sleeve 201 201 11 2 Nut 207 207 207 2 Clamp 211 211 7006 1 Tube 2210 2210 7004 2 Nut 2210A 2210 700 2 Nut 10 10B0610 2 Bolt Flanged 172 172G060 2 Bolt Stud 17 17R000 4 Nut Hex Small 411 411B0600 1 Washer Plain 461 461F000 4 Washer Spring 6
G E Fuel Tank/Fuel Valve Assembly Kawasaki FH601V DS06 2062 2062 7004 H 1 Bracket Comp 401 401 7001 1 Filter Fuel 4040 4040 207 1 Pump Fuel 2170 2170 20 4 Clamp 2170A 2170 700 1 Clamp 211 211 700 1 Tube,6.x12.7x160 211E 211 7017 1 Tube 211G 211 701 1 Tube 10 10B0616 2 Bolt Flanged 10A 10B0620 2 Bolt Flanged 7
Starter/Decal Kawasaki FH601V DS06 1101 1101 7001 1 Gear Assy 210 210 7001 1 Brush 2100 2100 7001 1 Armature 2116 2116 7001 1 Starter Electric 14 14 7001 1 Bracket Assy 211 211 701 1 Bolt 10 10B016 1 Bolt Flanged 60 60 7001 1 Decal Manual 600 600 7006 1 Decal Brand
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