Z149 Z Master with 52in SFS Side Discharge Mower

Form No. Z149 Z Master with 2in SFS Side Discharge Mower Model No. 74179 20007001 and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 7 means that two of the parts identified by reference number 7 are indicated. The TORO Company 200 All Rights Reserved

Contents Page Page Front Frame Assembly..................... 4 Valve/Camshaft Assembly Caster Wheel Assembly No. 1 64662....... Kawasaki FH601V DS06................ 27 Front Spring Assembly No. 10 1987........ 6 Lubrication Equipment Assembly Height of Cut Assembly.................... 7 Kawasaki FH601V DS06................ 28 Main Frame Assembly..................... 8 Cooling Equipment Assembly Kawasaki Seat Assembly No. 1 670............... 9 FH601V DS06.......................... 29 Fuel System Assembly..................... 10 Cooling Equipment Assembly Parking Brake System Assembly............ 11 Kawasaki FH601V DS06................ 0 Motion Control System Assembly............ 12 Electric Equipment Assembly Kawasaki Hydraulic System Assembly................ 1 FH601V DS06.......................... 1 Hydraulic Pump Assembly No. 10 1942..... 14 Electric Equipment Assembly Pump, Idler and Belt Assembly.............. 1 Kawasaki FH601V DS06................ 2 Engine and Clutch Assembly................ 16 Control Equipment Assembly Kawasaki FH601V DS06.......................... Deck and Wheel Gage Assembly............ 17 Control Equipment Assembly Deck Assembly No. 106 876.............. 18 Kawasaki FH601V DS06................ 4 Deck Spindle Assembly.................... 19 Carburetor Assembly Kawasaki Idler Pulley, Lift Strut and Chain Assembly.... 20 FH601V DS06.......................... Electrical System Assembly................. 21 Carburetor Assembly Electrical Schematic....................... 22 Kawasaki FH601V DS06................ 6 Cylinder/Crankcase Assembly Kawasaki Air Filter Assembly FH601V DS06.......................... 2 Kawasaki FH601V DS06................ 7 Cylinder/Crankcase Assembly Fuel Tank/Fuel Valve Assembly Kawasaki FH601V DS06................ 24 Kawasaki FH601V DS06................ 8 Piston/Crankshaft Assembly Starter/Decal Kawasaki FH601V DS06................ 2 Kawasaki FH601V DS06................ 9 Valve/Camshaft Assembly Kawasaki FH601V DS06.......................... 26 Accessories Model / Model / Recycler Kit.............................. 922 Z Stand Kit........................... 10 1621 Bahaia Mulch Kit.......................... 9227 Hitch Kit............................... 99 8924 High Sail Blades Filter Minder........................... 99 4664 ( required for improved bagging)... 6 290 0 DFS Bagger.............................. 78490 Atomic Blades ( required for improved mulching)..... 104 101 Steel Bagger.............................. 0107 Boot and Tube Kit (For DFS Bagger)......... 7849 Twin Bagger Kit........................... 784 Twin Bagger Finishing Kit................... 78497 Striping Kit........................... 106 70 ROPS............................ TORO Dealer High Suspension Seat.................. 99 822 2

Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR................. as required HYD................ hydraulic ASM................ assembly INC................. incorporated CARR.............. carriage LH................. left hand DEG................ degrees NI.................. nylon insert FH................. flat head PPH................ Phillips pan head GA................. gauge PTH................ Phillips truss head HF................. hex flange PTO................ power take off HH................. hex head RH................. right hand HHF................ hex head flange SFH................ slotted fillister head HLH................ hex lag head HJ.................. hex jam HOC................ height-of-cut SHH................ slotted hex head SQH................ square head SHWH.............. slotted hex washer head HS................. hex socket SPH................ slotted pan head HSBH.............. hex socket button head SRH................ slotted round head HSFH............... hex socket flat head STD................ standard HSH................ hex socket head TAP................ self tapping HWH............... hex washer head TTH................ Torx truss head HWHTF............. hex washer head WH................. wing head thread forming

Front Frame Assembly 1 1 64662 2 Caster Wheel ASM 1 6211 01 2 Caster 4 1 411 2 Seal Grease 24 94 4 Bearing Cone, Taper 6 1 608 6 Washer Bellville 7 296 1 2 Nut Lock, NI 8 1 41 2 Cap Grease 9 22 6 Screw HH 10 26 2 4 Washer Flat 11 106 688 1 Floorpan ASM 11:2 1 6 1 Pad Antiskid 11: 1 677 1 Decal 11:4 106 671 1 Decal Danger, Slope 12 1 6049 1 Hinge Floorpan 1 99 90 1 Footrest ASM 1:2 99 924 1 Decal Service 1: 98 94 1 Decal Missing, Cover 1:4 1 6 1 Pad Antiskid 14 229 10 10 Screw CARR 1 2128 10 Nut HF 16 20 1 2 Bolt CARR 17 99 870 01 2 Bracket Floorpan 18 2128 20 8 Nut HF 19 10 262 1 Decal STD, Safety 20 106 681 1 Front Frame W/Decal 20:2 1 6818 1 Decal Warning Sheet No.:2 21 211 10 6 Ring Snap 22 26 29 6 Washer Flat 2 290 7 12 Nut HHF 24 98 97 12 Washer Belleville 2 2 7 12 Screw HH 1 10 1987 2 Front Spring ASM 99 871 01 1 LH Lift Arm ASM 4 99 872 01 1 RH Lift Arm ASM 02 19 4 Fitting Grease 6 1 811010 2 Plug 8 24 72 4 Bearing Cup, Tapered 4

Caster Wheel Assembly No. 1 64662 Sheet No.:A1 C 08 1 1 682 1 Wheel And Tire ASM 1:1 1 6002 1 Tire 1:2 1 68 1 Wheel 1: 1 684 2 Bearing Cup 2 1 681 2 Spacer Bearing 1 680 2 Seal Bearing 4 1 68 2 Bearing Cone, Taper 1 679 1 Spacer Caster, Front 6 2 6 1 Screw HH 7 296 4 1 Nut Lock, NI

Front Spring Assembly No. 10 1987 1 1 6011 1 Rod Lift, Deck 2 1 6441 2 Swivel Deck Mount, Rear 217 11 4 Nut Hex 4 218 6 2 Nut Jam 1 8017 1 Washer 6 1 6009 1 Spring Compression 7 26 27 1 Washer Flat Sheet No.:A2 C 09 6

9 10 22 1 26 2 11 14 8 4 12 1 1 7 6 2 19 4 20 4 21 20 16 17 18 Height of Cut Assembly Sheet No.: 1 2 9 1 Screw HH 2 211 10 1 Ring Snap 290 7 Nut HHF 4 296 9 Nut Lock, NI 1 622 01 1 Plate Lift, Deck 6 1 6080 1 Bushing Lever, Lift 7 1 620 01 1 Plate Lift, Deck 8 1 80600 1 Pin Hair 9 2 6 1 Screw HH 10 2 1 1 Screw HH 11 1 6082 1 Bushing Lever, Lift 12 10 2078 0 1 Handle Lift 1 1 629 1 Grip Lever, Lift 14 1 6097 1 Pin Hitch W/Lanyard 1 02 19 1 Fitting Grease 16 10 1918 2 Bushing 17 106 698 0 1 Lift Arm ASM 18 1 62 1 Spring Compression 19 26 24 1 Washer Flat 20 1 6068 2 Arm Lift, Deck 21 2 29 2 Screw HH 22 1 6140 1 Decal Deck Height, Outer 2 1 6147 1 Decal Deck Height, Inner 26 2 8 1 Screw HH 7

19 22 18 10 17 2 20 2 21 16 24 14 2:2 1:2 8 2 6 2:2 2 1 4 9 1 2: 2:4 2 1 11 12 10 10 7 0 27 6 1 26 Main Frame Assembly 1 1 168 2 Bumper Catcher, Grass 2 106 689 1 Console ASM 2:2 106 686 1 Decal Panel, Control 2: 10 0262 1 Decal Valve, Fuel 2:4 98 487 1 Decal Protection, Ear 1 606 1 Control Choke 4 1 8071 2 Bolt CARR 22 Screw HH 6 26 2 2 Washer Flat 7 1 192 1 Knob Ball 8 22 Screw HH 9 1 6089 0 1 Bracket 10 2128 20 12 Nut HF 11 1 6696 1 Cable Throttle 12 296 2 2 Nut Lock 1 10 612 1 Console Frame ASM 1:2 10 1997 1 Decal Console, Top 14 1 62187 0 1 Frame Seat 1 2 9 2 Screw HH 16 296 29 1 Nut Lock, NI 17 10 171 1 Rod Retainer, Seat 18 1 670 1 Seat ASM 19 99 469 1 Decal Logo, Toro 20 2412 120 2 R Clamp 21 104 7048 1 Cap Housing 28 28:1 28:2 29 Sheet No.:4 22 2104 76 2 Screw 2 104 700 1 Housing Manual 24 1 2420 2 Bumper 2 10 649 1 Main Frame ASM 2:2 6 2690 2 Decal Surface, Hot 26 296 42 2 Nut Lock, NI 27 1 696 1 Clip Loom 28 1 619 2 Wheel And Tire ASM 28:1 1 6160 1 Tire 28:2 1 6161 1 Wheel 29 242 0 8 Nut Lug 0 22 2 6 Screw HH 1 99 8909 1 Decal 2 26 2 Washer Flat 296 9 Nut Lock, NI 6 21 21 1 Screw CARR 8

2 7 17 10 1 1 14 17 10 4 12 18 9 17 10 1 6 11 17 10 16 8 Seat Assembly No. 1 670 Sheet No.:A C 07 1 10 0290 1 Cushion Seat, Bottom 2 104 774 1 Cushion Seat, Back 1 6710 2 Cushion Armrest 4 10 62 2 Channel, Armrest 1 4401 4 Spacer Track 6 1 642 1 Track Seat 7 1 689 1 Frame Seat 8 10 622 1 Bracket Armrest, LH 9 10 621 1 Bracket Armrest, RH 10 21 0 11 Screw HH 11 2128 20 4 Nut HF 12 22 10 2 Screw HH 1 296 42 4 Nut Lock, NI 14 21 2 Nut Lock 1 2 2 2 Screw HH 16 296 2 2 Nut Lock, NI 17 26 22 11 Washer Flat 18 10 620 1 Armrest Kit 9

20 20: 7 16 21 12 22 2 10 4 1 LH 2 RH 11 7 10 9 7 1:2 2:2 Fuel System Assembly 1 106 9976 1 LH Fuel Tank ASM 1:2 10 260 1 Fitting Fuel, Bulkhead 2 106 997 1 RH Fuel Tank ASM 2:2 10 260 1 Fitting Fuel, Bulkhead 26 2 8 Washer Flat 4 1 8000 4 Washer Lock 22 4 Screw HH 7 1 0077 6 Clamp 9 1 4296 2 Grommet 10 1 426 2 Hose Fuel 11 1 647 1 Valve Fuel 12 10 0216 1 Hose Fuel 16 1 0 1 Tie Plastic 20 88 980 2 Gas Cap ASM 20: 88 4010 1 Gasket Cap, Gas 21 1 602 4 Stud 22 1 649 4 Spring Tank, Fuel 2 296 47 4 Nut Lock, NI Sheet No.: 10

1 4 12 0 27 2 28 6 4 2 21 4 29 7 6 28 4:2 27 21 26 2 24 9 2 11 22 11:1 11:2 2 21 18 19 20 19 1 17 1 10 14 16 Parking Brake System Assembly 4:1 1 Sheet No.:6 1 1 6207 0 1 Crank Brake, Park 2 272 10 2 Pin Cotter 1 611 4 Yoke Linkage, Brake 4 1 80828 2 Pin Clevis 219 8 Nut HH 6 10 06 2 Rod Brake 7 1 6068 4 Spacer Wheel 9 2 1 8 Screw HH 10 10 0 2 Band Brake 11 10 090 2 Hub Wheel 11:1 10 089 1 Hub Wheel 11:2 1 6926 4 Stud Wheel 12 10 299 2 Pin Spring, Clevis 1 1 806800 2 Pin Cotter 14 10 074 2 Retainer Band, Brake 1 10 084 6 Spacer 16 22 9 6 Screw HH 17 10 02 0 2 Bracket Brake 18 1 6144 2 Pin Trunion 19 26 4 4 Washer Flat 20 1 644 2 Spring Brake 21 2 4 9 Screw HH 22 1 6074 0 1 Handle Brake, Park 2 1 6268 1 Grip Lever, Brake 24 1 6069 4 Spacer Wheel 2 2 7 8 Washer Lock 26 10 011 8 Nut Square 27 1 6102 4 Bearing Flange, Side 28 290 7 8 Nut HHF 29 10 116 1 Shaft Brake, Parking 0 1 6061 1 Linkage Handle, Brake 1 1481 2 Fitting Grease 2 98 97 1 Washer Belleville 1 217 2 Washer Spacer 4 1 228 2 Motor Wheel 4:1 1 80906 1 Nut HH 4:2 27 42 1 Key Woodruff *4:99 1 000099 1 Seal Kit *4:99 1 00019 1 Bearing Kit *4:99 10 2748 1 Drive Link Kit 211 48 1 E Ring 6 26 28 1 Washer Flat * Not illustrated 11

1 27 26 28RH 1LH 2 16 17 22 0 16 7 28:1 RH 1:1 LH 6 18 2 9 21 20 11 9 21 20 11 1 11 12 24 9 10:7 10:2 10: 10: 10:1 1 10 2 11 8 40 9 10:6 10: 10:4 19 1 Motion Control System Assembly 1 1 40180 2 Screw HH 2 1 616 2 Pin Damper 26 2 4 Washer Flat 4 2120 2 E Ring 10 291 2 Damper Control, Motion 7 1 6102 4 Bearing Flange, Side 8 10 2199 1 LH Motion Control ASM 9 2128 20 12 Nut HF 10 10 06 1 Tracking Rod ASM 10:1 1 4017 1 Balljoint RH 10:2 219 2 1 Nut Hex 10: 10 060 1 Knob Tracking 10:4 1 80424 2 Nut 10: 1 224 2 Spring Compression 10:6 1 612 1 Balljoint Thread, LH 10:7 10 066 1 Link Rod, Tracking 11 26 4 Washer Flat 12 1 4017 1 Balljoint RH 1 22 6 4 Screw HH 14 290 7 8 Nut HHF 1 10 061 1 LH Lever ASM 1:1 1 627 1 Grip Control, Motion 16 219 2 7 Nut Hex 17 10 066 1 Link Rod, Tracking 9 14 8 7 1 9 4 1 2 9 Sheet No.:7 18 1 612 1 Balljoint Thread, LH 19 2 4 8 Screw HH 20 10 717 2 Arm Control, Pump 21 1 80022 2 Screw Set 22 1 80424 1 Nut 2 10 2200 1 RH Motion Control ASM 24 296 9 6 Nut Lock, NI 2 10 0407 2 Arm Shaft, Control 26 98 97 4 Washer Belleville 27 2 6 4 Screw HH 28 10 062 1 RH Lever ASM 28:1 1 627 1 Grip Control, Motion 0 2 9 6 Screw HH 1 1 6077 2 Bolt Return, Neutral 2 1 60807 2 Spring Return, Neutral 1 607 2 Bushing Flanged 6 26 2 2 Washer Flat 7 220 2 2 Nut 8 1 010 2 Yoke Adjustable 9 1 808280 2 Pin Clevis 40 272 2 Pin Cotter 12

18 18:1 24 1 24:2 24:1:1 24:1:2 4 18:2 20 2:1 22:1 22 2 2 19 7 7 29 8 26 :1 11 10 17 9 8 7 17:2 17 17:1 1 16:1 16 :1 11 10 7 17 17:2 17 17:1 0 1 16:1 16 9 40 21 9 27 6 40:2 40 40:1 2:1 2:1:1 4 2 8 9 7 Hydraulic System Assembly 1 10 1942 2 Pump HYD 10 1799 2 Elbow 90 :1 27 42 1 O Ring 10 1988 Clamp Hose 7 1 616 2 Sheave 8 1 8000 4 Screw Set 9 1 807272 2 Key 10 2 7 4 Screw HH 11 290 7 4 Nut HHF 1 10 2644 1 Decal Exhaust 16 10 1802 2 Fitting HYD, 90 16:1 27 42 1 O Ring 17 10 1940 4 Adapter HYD, Straight 17:1 27 79 1 O Ring 17:2 1 60992 1 O Ring 18 1 660 2 Fitting HYD, 90 18:1 1 60992 1 O Ring 18:2 27 80 1 O Ring 19 1 6186 1 Hose Front 20 1 6187 1 Hose RH, Rear 21 10 27 1 HYD Hose ASM 22 10 1801 1 Adapter Straight 22:1 27 42 1 O Ring 2 10 1912 1 Adapter Straight 2:1 27 42 1 O Ring 24 10 1947 1 HYD Reservoir ASM Not serviced separately * Not illustrated Sheet No.:8 *24:1 1 Reservoir HYD 24:1:1 10 1948 1 Cap Reservoir, HYD 24:1:2 10 1949 1 Gasket Cap 24:2 1 22 1 Decal Tank, HYD 2 10 071 0 1 Stand Reservoir 26 22 1 Screw HH 27 21 2 Screw HH 29 10 077 1 HYD Hose ASM 0 10 290 1 HYD Hose ASM 2 10 2889 1 Filter Head ASM 2:1 10 1912 2 Adapter Straight 2:1:1 27 42 1 O Ring 2128 20 2 Nut HF 4 1 670 1 Filter HYD 4 1 672 1 Filter HYD, Winter 21 6 2 Screw HH 6 1 80004 2 Washer Lock 7 10 1716 Clamp Hose 8 22 1 Screw HH 9 10 809 2 Hose LH 40 1 60991 2 Fitting Straight 40:1 27 80 1 O Ring 40:2 1 60992 1 O Ring 4 26 22 2 Washer Flat 1

1= OVERHAUL SEAL KIT 4 OR OR 2 OR 6 OR Hydraulic Pump Assembly No. 10 1942 1 10 6184 1 Seal Overhaul Kit 2 10 618 1 Plate Valve 10 2664 1 Input Shaft Kit 4 94 6922 1 Bearing Thrust 10 2666 1 Cylinder Block Kit 7 106 20 1 Shock Valve Kit Sheet No.:A4 14

10 14 8 6 4 7 1:2 2 1 9 11 Pump, Idler and Belt Assembly 1 2 1 1 Screw HH 2 26 4 1 Washer Flat 1 60044 1 Bushing 4 02 40 1 Fitting Grease 290 7 Nut HHF 6 10 1767 1 Spring Extension 7 2 9 2 Screw HH 8 6 8410 1 Washer 9 98 97 1 Washer Belleville 10 296 9 1 Nut Lock, NI 11 26 24 1 Washer Flat 12 1 6084 1 Pulley Idler 1 1 60496 1 Bushing Idler 14 1 628 1 Belt Pump 1 1 6414 1 Idler Arm 1:2 1 104 2 Sleeve Bearing 12 1 1 7 Sheet No.:9 1

6 9 12 9 41 17 10 18 8 8 11 1 24 21 20 19 2 21 26 27 22 21 20 6 19 2 21 8 7 7 4 2 1 9 16 Engine and Clutch Assembly 1 212 12 1 Screw HH 2 1 60610 2 Washer Spring 10 0690 1 Clutch 4 1 60 1 Sheave W/Hub 1 80729 1 Key 6 10 208 1 Spacer Crankshaft 7 22 9 4 Screw HH 8 2128 20 29 Nut HF 9 22 2 Screw HH 10 296 29 4 Nut Lock, NI 11 10 078 0 1 Strap Guard, Engine RH 12 10 219 0 1 Guard Rear 1 10 164 0 1 Strap Guard, Engine LH 14 10 2761 1 Muffler 1 11 02 1 Screw HH 16 1 80004 Washer Lock 17 10 1966 1 Adapter 18 10 196 1 Valve Drain, Oil 19 1 660 2 Grommet Brake 20 1 64 2 Spacer Grommet 21 1 612 4 Washer 22 22 6 1 Screw HH 2 1 0 2 Tie Plastic 24 10 2614 1 Spacer Not serviced separately 40 8 29 9 4 28 8 9 16 1 14 0 8 1 Sheet No.:10 2 1 64 0 1 Strap Clutch, Brake 26 22 22 1 Screw HH 27 26 Washer Flat 28 10 299 0 1 Bracket Muffler, LH 29 10 2994 0 1 Bracket Muffler, RH 0 10 2740 0 1 Deflector Short 1 229 10 4 Screw CARR 2128 4 Nut HF 6 1 Engine Kawasaki, Fh601v Ds06 7 1 04 2 Washer Spring 8 114 020 1 Screw HH 9 11 016 2 Screw HH 40 1 8000 1 Washer Lock 41 10 218 0 1 Guard Tailpipe 4 10 096 1 Spacer 16

1:2 1 22 1 14 12 14:2 4 2 2 1 24 1 17 Deck and Wheel Gage Assembly 16 2 26 1 20 Sheet No.:14 1 290 7 7 Nut HHF 2 68 270 Wheel Gage 98 967 1 Spacer 4 2 28 1 Screw HH 12 2128 17 4 Nut Lock, Flange 1 249 21 2 Clamp Slotted 14 99 896 1 LH Cover ASM 14:2 67 60 1 Decal Danger 1 99 89 1 RH Cover ASM 1:2 67 60 1 Decal Danger 16 99 2842 Spacer 17 98 97 Washer Belleville 20 106 876 1 Deck ASM 22 290 21 4 Screw HWH 24 21 1 6 Screw HH 2 2128 6 Nut HF 26 1 704 Washer 17

4 :2 6 1:2 1:10 1:4 1: 1:7 1:6 2 1 1:8 1: Sheet No.:A Deck Assembly No. 106 876 1 1 Deck ASM 1:2 104 869 1 Decal Warning 1: 98 94 Decal Missing, Cover 1:4 99 94 1 Decal Routing, Belt 1: 4 8480 1 Decal Danger 1:6 9 7818 1 Decal Torque, Blade Bolt 1:7 98 798 1 Decal Wheel, Gage 1:8 98 9 1 Decal 1:10 66 140 1 Decal Danger 2 22 0 1 Screw HH 10 462 1 Deflector ASM :2 9 1122 1 Decal Danger 4 10 4622 1 Spacer 104 84 1 Spring Torsion 6 296 29 1 Nut Lock, NI Not serviced separately 18

4:2 4:8 4:9 4:7 4: 7 8 4 4:6 4: 4: 4:4 4:1 4:11 4:12 6 Sheet No.:1 Deck Spindle Assembly 6 290 Blade 4 100 976 Spindle Housing ASM 4:1 100 972 1 Spindle Shaft ASM 4:2 02 2 1 Fitting Grease 4: 46 80 1 Bearing ASM 4:4 27 090 1 Spacer 4: 2 19 2 Seal Oil 4:6 61 4160 1 Housing Spindle 4:7 100 970 1 Pulley And Hub ASM 4:8 2146 20 1 Nut Jam 4:9 7 410 1 Washer 4:11 1 14 1 Washer Spring 4:12 92 816 1 Bolt Blade 2128 21 18 Nut HF 6 26 24 6 Washer Flat 7 21 22 18 Screw CARR 8 99 904 1 Belt Deck 19

6 27 28 6 10 11:2 11 14 1 4 8 9 12 16 28 18 22 1 17: 17:2 17:1 17 19 20 1 27 26 21 2 22 24 2 21 222 22 Idler Pulley, Lift Strut and Chain Assembly Sheet No.:16 C 040 1 217 7 1 Nut Hex 26 24 Washer Flat 4 1 61098 2 Pulley Idler 98 97 Washer Belleville 6 2 6 Screw HH 8 10 0 1 Spring Extension 9 02 40 1 Fitting Grease 10 1 41099 1 Pulley Idler 11 99 879 1 Idler Arm ASM 11:2 1 104 2 Sleeve Bearing 12 1 6084 1 Bushing Pivot, Idler 1 296 29 2 Nut Lock, NI 14 217 11 2 Nut Hex 1 2 8 2 Washer Lock 16 1 80044 2 Screw 17 10 1081 2 Strut ASM 17:1 10 1072 01 1 Strut 17:2 219 6 1 Nut Hex 17: 1 6029 1 Balljoint Spherical 18 02 19 4 Fitting Grease 19 1 62199 01 2 Pin Strut 20 22 2 Screw HH 21 1 800811 8 Screw Cap, HH 22 2128 7 16 Nut HF 2 1 6447 4 Chain Lift, Deck 24 99 946 01 1 Plate Retainer, Bolt 2 1 80080 1 Screw HH 26 94 247 1 Bolt Eye 27 296 9 2 Nut Lock, NI 28 1 809107 2 Washer Hardened 20

1 1 9:1 2 4 6 7 10 9:2 27 0 27 TO CLUTCH 0 1 29 24 8 19 4:1 4:2 6 4 9 7 1 8 19 1 2 16 8 1 11 12 16 1 22 7 0 17 14 20 18 7 44 4 42 1 7 19 9 9:2 Electrical System Assembly 1 1 4792 2 Wingnut 2 1 662 0 1 Strap Holddown 1 661 2 Bolt Holddown 4 10 070 1 Cable Ground, Negative 1 491 1 Insulator Battery 6 21 4 Screw HH 7 26 2 2 Washer Flat 8 2128 6 Nut HF 9 10 1692 1 Battery 9:1 104 416 1 Decal Battery 9:2 104 4164 1 Decal Battery 10 10 0707 1 Cable Battery, Positive 11 1 800282 1 Screw HH 12 1 241 1 Spring Switch, Seat 1 290 00 10 Screw PPH 14 1 62072 0 1 Bracket Switch, Seat 1 22 Screw HH 16 2128 20 Nut HF 17 1 606 1 Washer 18 1 112 1 Switch Closed, Normally 19 1 6181 4 Plate Tapped 20 1 816001 2 Fuse Type, Blade 21 10 062 1 Harness Wire 6 2 22 19 6 8 29 1 1 8 26 21 28 28 8 16 2 0 22 TO ENGINE Sheet No.:19 22 1 0287 Tie Plastic 2 1 49 Insulator Solenoid 24 1 6427 2 Relay 2 1 606 1 Wire Starter 26 1 107 1 Switch Solenoid 27 1 4286 2 Grommet 28 1 696 2 Clip Loom 29 1 101 2 Switch Open, Normally 0 1 0 4 Tie Plastic 1 1 174 1 Meter Hour 2 1 6111 1 Switch 100 6186 1 Module Delay, Seat 4 88 980 1 Key Switch ASM 4:1 24 1 Washer Tooth 4:2 218 461 1 Nut HH 6 860 2 Key Ignition 6 1 667 1 Switch Delta 7 296 2 7 Nut Lock 8 1 8071 4 Bolt CARR 9 1 644427 1 Tilt Switch ASM 9:2 1 64401 1 Decal Switch, Mercury 42 26 14 1 Washer Flat 4 10 119 1 Clip Half, Loom 44 1 807 1 Bolt CARR 21

Electrical Schematic GY BK BK DK.GN LT.BU SHOWN WITH LEVER IN NEUTRAL POSITION SHOWN WITH LEVER IN NEUTRAL POSITION DK.GN GND Y X S A B KEY SW OR T P1 C P2 C BN P1 B BK SW1 (IGNITION) X S Y I B A T Y OR OR R VIO OR R GY HOUR METER DK.BU Y K1 (KILL RELAY) BK F2 2A W W VIO OR DK.BU BK BN BU GN GY OR BLACK BROWN BLUE GREEN GREY ORANGE R T W Y PINK RED TAN VIOLET WHITE YELLOW + R R GND I + GY SHOWN IN OFF POSITION PK/BK SW (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED LT.BU LT.GN SW (NEUTRAL) P1 A DELAY MODULE 100 6186 SW6 (SEAT SW) F1 0A DK.GN/W OR/BK DK.GN OR/BK BK WIRE COLOR CODES VIO DK.GN/W DARK GREEN/WHITE DK.GN DARK GREEN OR/BK ORANGE/BLACK PK/BK PINK/BLACK PK LT.BU LIGHT BLUE DK.BU DARK BLUE LT.GN LIGHT GREEN BK/R BLACK/RED BATTERY GND STARTER 2 4 1 SW2 (PTO) PTO CLUTCH SW4 (NEUTRAL) KEY SWITCH PN 88 980 OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW7 (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL SHOWN WITH OPERATOR IN SEAT SPARK PLUG SPARK PLUG IGNITION MODULES MAG REG AC AC FUEL SOLINIOD FUEL OIL OIL SWITCH + 4 1 2 K2 (START RELAY) SOLINOID 22

Piston/Crankshaft Assembly Kawasaki FH601V DS06 1001 1001 7007 2 Piston Engine 1002 1002 7001 2 Pin Piston 1008 1008 608 2 Ring Set Piston 102 102 7002 A/R Ring Set Piston L, 0.0 1029A 1029 700 A/R Piston Engine L, 0.0 101 101 701 1 Crankshaft Comp 121 121 7006 2 Rod Assy Connecting 92002 92002 20 4 Bolt 920 920 700 4 Ring Snap 2

Cylinder/Crankcase Assembly Kawasaki FH601V DS06 24

Cylinder/Crankcase Assembly Kawasaki FH601V DS06 11004 11004 7004 2 Gasket Head 11008 11008 7007 1 Head Comp Cylinder No. 1 11008A 11008 7004 1 Head Comp Cylinder No. 2 11022 11022 7002 2 Case Rocker 11060 11060 7012 1 Gasket, CrankCase Cover 11060A 11060 701 2 Gasket, Rocker Case 11060B 11060 7014 1 Gasket, Breather 1271 1271 7006 1 Plate 14090 14091 7004 1 Cover 16126 16126 7001 1 Valve 4901 4901 622 1 Cover Crankcase 49109 49109 700 1 Element Breather 49120 49120 610 1 Crankcase Comp 9071 9071 2079 1 Joint 920 920 7004 2 Ring Snap 9204 9204 7001 6 Pin 92049 92049 7001 4 Seal Oil 92049A 92049 7002 1 Seal Oil 92049B 92049 7004 1 Seal Oil 92049C 92049 700 1 Seal Oil 10 10B0612 4 Bolt Flanged 10A 10B0640 4 Bolt Flanged 10B 10T080 18 Bolt Flanged 10C 10T087 2 Bolt Flanged 172 172G0818 4 Bolt Stud 214 214B0408 1 Screw Pan 2

Valve/Camshaft Assembly Kawasaki FH601V DS06 12016 26

Valve/Camshaft Assembly Kawasaki FH601V DS06 12004 12004 7002 2 Valve Intake 1200 1200 7002 2 Valve Exhaust 12009 12009 7001 4 Retainer Valve Spring 12011 12011 206 8 Collet 12016 12016 7006 4 Arm Rocker 1202 1202 7001 4 Tappet 1070 1070 7004 1 Guide 1070A 1070 7007 2 Guide 1116 1116 7002 4 Rod Push 1270 1270 7002 1 Plate 1271 1271 7007 1 Plate 4206 4206 7001 1 Sleeve 49078 49078 7002 4 Spring Engine Valve 49118 49118 7007 1 Camshaft Comp 92009 92009 241 4 Screw 9201 9201 22 4 Nut 920 920 7001 2 Ring Snap 92140 92140 7002 6 Ball 9214 9214 7001 1 Spring 9211 9211 7019 4 Bolt 92200 92200 7001 1 Washer 27

Cooling Equipment Assembly Kawasaki FH601V DS06 Sheet No.: 28

Cooling Equipment Assembly Kawasaki FH601V DS06 1270 1270 7007 1 Plate 1407 1407 7008 9H 1 Screen 14091 14091 7002 1 Cover 2062 2062 700 1 Bracket Comp 49089 49089 7004 1 Shroud Engine 49089A 49089 700 1 Shroud Engine 49089B 49089 7006 1 Shroud Engine 020 020 7002 1 Guard 9041 9041 700 1 Fan 9066 9066 7004 1 Housing Fan 92004 92004 2148 2 Stud 92009 92009 7008 Screw 6 x 10 9201 9201 1170 4 Nut 92026 92026 7001 Spacer, 6.2x7.9x 92026A 92026 700 1 Spacer, 6.x7.9x10. 92026C 92026 7007 A/R Spacer 92200 92200 2078 1 Washer 6.x18x2.0 10 10B0612 9 Bolt Flanged 10A 10B0620 1 Bolt Flanged 10B 10B0816 1 Bolt Flanged 29

Electric Equipment Assembly Kawasaki FH601V DS06 0

Electric Equipment Assembly Kawasaki FH601V DS06 21066 21066 700 1 Regulator Voltage 21171 21171 7001 2 Coil Assy Ignition 2119 2119 7012 1 Flywheel Assy 26011 26011 7008 1 Wire Lead 2600 2600 7002 1 Harness 27010 27010 7001 1 Switch 901 901 7001 1 Coil Charging 92004 92004 2147 2 Stud 92009 92009 208 1 Screw 92070 92070 7004 2 Plug Spark, BPRES (NGK, Solid) 92072 92072 700 2 Band 9211 9211 2097 1 Bolt, 12x0 92220 92220 7002 1 Washer 10 10B0620 1 Bolt Flanged 224 224B020 4 Screw Pan WP Cross 10 10A100 1 Key Woodruff 1

Control Equipment Assembly Kawasaki FH601V DS06 2

Control Equipment Assembly Kawasaki FH601V DS06 1107 1107 701 1 Shaft 1270 1271 7018 1 Plate 16169 16169 7006 1 Link Choke 16171 16171 7004 1 Link 9129 9129 7004 1 Spring Governor 4910 4910 7004 1 Arm Governor 4911 4911 7017 1 Panel Comp Control 9214 9214 700 1 Spring 9214B 9214 700 1 Spring 9214C 9214 7009 1 Spring 9210 9210 2182 2 Bolt, x18 9211B 9211 7014 1 Bolt, x0 921 9211 700 1 Bolt, 6x 92170 92170 7001 2 Clamp 10 10B0612 2 Bolt Flanged 214 214B0408 2 Screw Pan 214A 214B0412 1 Screw Pan 11 11B0600 1 Nut Hex 411 411B0600 1 Washer Plain

Carburetor Assembly Kawasaki FH601V DS06 / D / C / F / H /J C D Sheet No.: 4

Carburetor Assembly Kawasaki FH601V DS06 11060 11060 7009 1 Gasket, Air Filter 11060F 11060 7024 2 Gasket, Carburetor 11060B 11060 7011 2 Gasket Manifold 11060C 11060 7018 1 Gasket, Float Chamber 11060D 11060 7019 2 Gasket, Main Plug 11060E 11060 7020 1 Gasket, Solenoid 100 100 7046 1 Carburetor Assy 1602 1602 7001 2 Valve Throttle 1600 1600 7002 1 Valve Float 1601 1601 7001 1 Float 16041 16041 7007 1 Shaft Carburetor, Choke 16041A 16041 7002 1 Shaft Carburetor Throttle 1607 1607 700 1 Insulator 16126 16126 7004 1 Valve, Choke 1618C 1618 7006 2 Jet Slow 1618D 1618 7007 2 Jet Slow 16184 16184 7006 1 Chamber Assy Float 16187 16187 7002 2 Needle Jet 21188 21188 7001 1 Solenoid 9076 9076 7002 1 Manifold Intake 92009 92009 700 6 Screw 92009A 92009 7004 1 Screw 92009B 92009 700 4 Screw 92009C 92009 7006 1 Screw, Drain 9204 9204 7004 1 Pin Float 9206B 9206 7010 1 Jet Main 9206C 9206 7011 1 Jet Main 9206D 9206 7017 A/R Jet Main 9206F 9206 7018 A/R Jet Main 9206H 9206 7019 A/R Jet Main 9206J 9206 7020 A/R Jet Main 92066 92066 7008 2 Plug, Main Jet 92066A 92066 7009 2 Plug, Expansion 9209 9209 7001 1 Seal 9209A 9209 7002 2 Seal 9214 9214 7010 1 Spring 9214A 9214 7011 1 Spring 9212 9212 7001 1 Collar 92171 92171 7001 1 Clamp 92191 92191 7010 1 Tube 10 10B0620 4 Bolt Flanged 172 172G0610 2 Bolt Stud

Lubrication Equipment Assembly Kawasaki FH601V DS06 1107 1107 7009 1 Shaft, Oil Pump 1271 1271 700 1 Plate 1407 1407 7002 1 Cap Assy 1614 1614 20 1 Rotor Pump, In 1614A 1614 204 1 Rotor Pump, Out 4906 4906 2078 1 Filter Oil 4906A 4906 700 1 Filter Oil 901 901 7004 1 Gear Spur 9071 9071 700 1 Joint 921 921 7002 1 Filler 9204 9204 700 1 Pin 92066 92066 700 2 Plug 92140 92140 700 1 Ball 9214 9214 7002 1 Spring 10 10B0612 Bolt Flanged 670 670D2016 4 O Ring, 16mm 6

Air Filter Assembly Kawasaki FH601V DS06 11011 11011 700 1 Case Air Filter 1101 1101 7009 1 Element Air Filter 1101A 1101 7010 1 Element Air Filter 11029 11029 7002 1 Element Assy Air Filter 11060 11060 7016 2 Gasket, Muffler 16060 16060 7001 1 Pipe Intake 4206 4206 7002 1 Sleeve 9201 9201 119 2 Nut 9207 9207 2079 2 Clamp 92191 92191 7006 1 Tube 92210 92210 7004 2 Nut 92210A 92210 7008 2 Nut 10 10B0610 2 Bolt Flanged 172 172G0690 2 Bolt Stud 17 17R0800 4 Nut Hex Small 411 411B0600 1 Washer Plain 461 461F0800 4 Washer Spring 7

G E Fuel Tank/Fuel Valve Assembly Kawasaki FH601V DS06 2062 2062 7004 9H 1 Bracket Comp 49019 49019 7001 1 Filter Fuel 49040 49040 207 1 Pump Fuel 92170 92170 2088 4 Clamp 92170A 92170 700 1 Clamp 92191 92191 700 1 Tube,6.x12.7x160 92191E 92191 7017 1 Tube 92191G 92191 7019 1 Tube 10 10B0616 2 Bolt Flanged 10A 10B0620 2 Bolt Flanged 8

Starter/Decal Kawasaki FH601V DS06 1101 1101 7001 1 Gear Assy 2109 2109 7001 1 Brush 21080 21080 7001 1 Armature 2116 2116 7001 1 Starter Electric 9184 9184 7001 1 Bracket Assy 9211 9211 701 1 Bolt 10 10B0816 1 Bolt Flanged 60 60 7001 1 Decal Manual 6080 6080 7006 1 Decal Brand 9