Z147 Z Master with 112cm SFS Side Discharge Mower

Form No. Z147 Z Master with 112cm SFS Side Discharge Mower Model No. 74176TE 230006001 and Up Parts Catalog Ordering Replacement Parts To order replacement parts, please supply: the part number, the quantity, and the description of each part desired. Understanding Reference Numbers Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part. This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration. Service Assembly Reference Numbers Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly. For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists. Reference Numbers Indicating Quantity In an illustration, if a reference number indicates more than one part, the reference number has the form nx y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number. For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated. The TORO Company 2003 All Rights Reserved

Contents Page Page Front Frame Assembly....................... 4 Carburetor Assembly Caster Wheel Assembly No. 1 634662......... Kawasaki FH00V ES10................... 2 Front Spring Assembly No. 103 17.......... 6 Carburetor Assembly Height of Cut Assembly...................... 7 Kawasaki FH00V ES10................... 30 Main Frame Assembly....................... Control Equipment Assembly Seat Assembly No. 1 63370................. Kawasaki FH00V ES10................... 31 Fuel System Assembly....................... 10 Control Equipment Assembly Parking Brake System Assembly.............. 11 Kawasaki FH00V ES10................... 32 Motion Control System Assembly.............. 12 Cooling Equipment Assembly Pump, Idler and Belt Assembly................ 13 Kawasaki FH00V ES10................... 33 Engine and Clutch Assembly.................. 14 Cooling Equipment Assembly Deck and Wheel Gage Assembly.............. 1 Kawasaki FH00V ES10................... 34 Deck Assembly No. 106 66................ 16 Cylinder/Crankcase Assembly Kawasaki FH00V ES10................... 3 Deck Spindle Assembly...................... 17 Cylinder/Crankcase Assembly Idler, Pulley/Lift Strut, Chain Assembly......... 1 Kawasaki FH00V ES10................... 36 Hydraulic System Assembly.................. 1 Electric Equipment Assembly Deck RecyclerAssembly...................... 21 Kawasaki FH00V ES10................... 37 Electrical System Assembly................... 22 Electric Equipment Assembly Electrical Schematic......................... 23 Kawasaki FH00V ES10................... 3 Air Filter/Muffler Assembly Valve/Camshaft Assembly Kawasaki FH00V ES10................... 24 Kawasaki FH00V ES10................... 3 Fuel Tank/Fuel Valve Assembly Valve/Camshaft Assembly Kawasaki FH00V ES10................... 2 Kawasaki FH00V ES10................... 40 Label Assembly Starter Assembly Kawasaki FH00V ES10................... 26 Kawasaki FH00V ES10................... 41 Lubrication Equipment Assembly Starter Assembly Kawasaki FH00V ES10................... 27 Kawasaki FH00V ES10................... 42 Piston/Crankshaft Assembly Kawasaki FH00V ES10................... 2 Accessories Model / Model / DFS Bagger.............................. 740 High Suspension Seat.................. 22 Boot and Tube Kit (For DFS Bagger)......... 742 Hitch Kit............................... 24 Striping Kit........................... 106 3370 ROPS............................ TORO Dealer 2

Part Abbreviations Part descriptions in this catalog may include the following abbreviations. Abbreviation Meaning Abbreviation Meaning AR................. as required INC................. incorporated ASM................ assembly LH................. left hand CARR.............. carriage NI.................. nylon insert DEG................ degrees PPH................ Phillips pan head FH................. flat head PTH................ Phillips truss head GA................. gauge PTO................ power take off HF................. hex flange RH................. right hand HH................. hex head SFH................ slotted fillister head HHF................ hex head flange HLH................ hex lag head HJ.................. hex jam HOC................ height-of-cut SHH................ slotted hex head SQH................ square head SHWH.............. slotted hex washer head SPH................ slotted pan head HS................. hex socket SRH................ slotted round head HSBH.............. hex socket button head STD................ standard HSFH............... hex socket flat head TAP................ self tapping HSH................ hex socket head TTH................ Torx truss head HWH............... hex washer head WH................. wing head HWHTF............. hex washer head thread forming 3

Front Frame Assembly 1 1 634662 2 Caster Wheel ASM 3 1 63211 01 2 Caster 4 1 4311 2 Seal Grease 24 4 4 Bearing Cone, Taper 6 1 6330 6 Washer Bellville 7 326 1 2 Nut Lock, NI 1 4313 2 Cap Grease 322 3 6 Screw HH 10 326 23 4 Washer Flat 11 106 63 1 Floorpan ASM 11:2 1 6333 1 Pad Antiskid 11:3 1 633737 1 Decal 11:4 106 62 1 Decal Danger, Slope 12 1 6304 1 Hinge Floorpan 13 100 37 1 Footrest ASM 13:2 40 1 Decal Service 13:3 177 1 Decal Warning 13:4 1 6333 1 Pad Antiskid 14 322 10 10 Screw CARR 1 3212 33 10 Nut HF 16 3230 1 2 Bolt CARR 17 370 01 2 Bracket Floorpan 1 3212 20 Nut HF 20 100 3 1 Front Frame ASM 20:2 43 1 Decal Warning 21 3211 103 6 Ring Snap Sheet No.:2 22 326 2 6 Washer Flat 23 320 37 12 Nut HHF 24 7 12 Washer Belleville 2 323 7 12 Screw HH 31 103 17 2 Front Spring ASM 33 371 01 1 LH Lift Arm ASM 34 372 01 1 RH Lift Arm ASM 3 302 1 4 Fitting Grease 36 1 11010 2 Plug 3 24 72 4 Bearing Cup, Tapered 4

Caster Wheel Assembly No. 1 634662 Sheet No.:A1 C 303 1 1 6332 1 Wheel And Tire ASM 1:1 1 633002 1 Tire 1:2 1 6333 1 Wheel 1:3 1 6334 2 Bearing Cup 2 1 6331 2 Spacer Bearing 3 1 6330 2 Seal Bearing 4 1 633 2 Bearing Cone, Taper 1 6337 1 Spacer Caster, Front 6 32 36 1 Screw HH 7 326 4 1 Nut Lock, NI

Front Spring Assembly No. 103 17 1 1 63011 1 Rod Lift, Deck 2 1 633441 2 Swivel Deck Mount, Rear 3 3217 11 4 Nut Hex 4 321 6 2 Nut Jam 1 017 1 Washer 6 1 6300 1 Spring Compression 7 326 27 1 Washer Flat Sheet No.:A2 C 303 6

Height of Cut Assembly 1 323 1 Screw HH 2 3211 103 1 Ring Snap 3 320 37 3 Nut HHF 4 326 3 3 Nut Lock, NI 1 6223 01 1 Plate Lift, Deck 6 1 63300 1 Bushing Lever, Lift 7 1 63230 01 1 Plate Lift, Deck 1 0600 1 Pin Hair 323 6 1 Screw HH 10 323 13 1 Screw HH 11 1 63302 1 Bushing Lever, Lift 12 103 207 03 1 Handle Lift 13 1 6332 1 Grip Lever, Lift 14 1 63307 1 Pin Hitch W/Lanyard 1 302 1 1 Fitting Grease 16 1 06003 2 Pin Hair 17 322 03 1 Arm Lift 1 1 63332 1 Spring Compression 1 326 24 1 Washer Flat 20 1 63306 2 Arm Lift, Deck 21 1 024 2 Pin Clevis 22 42 1 Decal Deck Height, Outer 23 41 1 Decal Deck Height, Inner 2 10 26 1 Decal Noise 26 323 1 Screw HH Sheet No.:3 7

1 1 10 17 2 20 22 23 16 24 14 33 2:2 13:2 13:3 6 4 13 2 2:1 2:2 32 2:2 2 31 3 2:3 2:4 32 37 1 11 12 10 10 7 1 26 30 2:3 Main Frame Assembly 1 1 136 2 Bumper Catcher, Grass 2 106 61 1 Console ASM 2:2 106 60 1 Decal Control Panel 2:3 37 1 Decal Valve, Fuel 2:4 437 1 Decal Protection, Ear 3 1 603336 1 Control Choke 4 1 0713 2 Bolt CARR 322 4 Screw HH 6 326 23 2 Washer Flat 7 1 132 1 Knob Ball 322 3 2 Screw HH 1 630 03 1 Bracket 10 3212 20 12 Nut HF 11 1 63366 1 Cable Throttle 12 326 2 2 Nut Lock 13 10 6124 1 Console 13:2 36 2 Decal Control, Motion 13:3 44 1 Decal Battery 14 1 63217 03 1 Frame Seat 1 323 3 2 Screw HH 16 326 2 1 Nut Lock, NI 17 103 1731 1 Rod Retainer, Seat 1 1 63370 1 Seat ASM 1 463 1 Decal Logo, Toro 20 2412 120 2 R Clamp 2 Sheet No.:4 22 32104 76 2 Screw 23 104 700 1 Housing Manual 24 1 23420 2 Bumper 2 106 67 1 Main Frame ASM 2:2 3 06 2 Decal Surface, Hot 2:3 10 613 1 Decal Release, Drive 26 326 42 2 Nut Lock, NI 2 1 63010 2 Wheel And Tire ASM 2:1 1 63160 1 Tire 2:2 1 631 1 Wheel 2 242 0 Nut Lug 30 322 2 6 Screw HH 31 4603 1 Decal 32 326 3 2 Washer Flat 33 326 3 2 Nut Lock, NI 37 47 03 1 Stop Cover

2 7 1 1: 1:1 1:4 1: 17 1: 13 1:3 6 1 1:6 11 17 10 17 1:11 Seat Assembly No. 1 63370 1 103 020 1 Cushion Seat, Bottom 2 104 774 1 Cushion Seat, Back 1 43401 4 Spacer Track 6 1 6432 1 Track Seat 7 1 633 1 Frame Seat 10 321 4 11 Screw HH 11 3212 20 4 Nut HF 13 326 23 4 Washer Flat 17 326 22 11 Washer Flat 1 10 3620 1 Armrest Kit 1:1 1 633710 2 Cushion Armrest 1:3 322 10 2 Screw HH 1:4 10 3623 2 Channel, Armrest 1: 3213 3 2 Nut Lock 1:6 10 3621 1 Bracket Armrest, RH 1:7 10 3622 1 Bracket Armrest, LH 1: 321 30 6 Screw HH 1: 326 42 2 Nut Lock, NI 1:10 32 2 2 Screw HH 1:11 3213 2 Nut Lock 1: 1:7 1:10 Sheet No.:A3 C 3037

20 20:3 7 16 21 3 12 22 23 10 3 4 1 LH 2 RH 11 7 10 7 1:2 2:2 Fuel System Assembly 1 10 362 1 LH Fuel Tank ASM 1:2 103 260 1 Fitting Fuel, Bulkhead 2 10 3624 1 RH Fuel Tank ASM 2:2 103 260 1 Fitting Fuel, Bulkhead 3 326 23 Washer Flat 4 1 000 4 Washer Lock 322 3 4 Screw HH 7 1 303077 6 Clamp 1 4326 2 Grommet 10 1 4326 2 Hose Fuel 11 1 633347 1 Valve Fuel 12 103 0216 1 Hose 16 1 30333 1 Tie Plastic 20 30 2 Gas Cap ASM 20:3 4010 1 Gasket Cap, Gas 21 1 633023 4 Stud 22 1 63334 4 Spring Tank, Fuel 23 326 47 4 Nut Lock, NI Sheet No.: 10

1 4 3 12 30 3 27 2 3 2 6 4 2 21 34 2 7 3 36 2 34:2 27 21 26 2 24 23 11 22 11:1 11:2 32 21 1 1 20 1 31 17 1 10 14 16 Parking Brake System Assembly 33 34:1 13 Sheet No.:6 1 1 62073 03 1 Crank Brake, Park 2 3272 10 2 Pin Cotter 3 1 633131 4 Yoke Linkage, Brake 4 1 02 2 Pin Clevis 321 3 Nut HH 6 103 036 2 Rod Brake 7 1 6306 4 Spacer Wheel 32 13 Screw HH 10 103 03 2 Band Brake 11 103 00 2 Hub Wheel 11:1 103 0 1 Hub Wheel 11:2 1 63326 4 Stud Wheel 12 103 23 2 Pin Spring, Clevis 13 1 0600 2 Pin Cotter 14 103 0374 2 Retainer Band, Brake 1 103 034 6 Spacer 16 322 6 Screw HH 17 103 032 03 2 Bracket Brake 1 1 633144 2 Pin Trunion 1 326 4 4 Washer Flat 20 1 63344 2 Spring Brake 21 323 4 Screw HH 22 1 63074 03 1 Handle Brake, Park 23 1 63326 1 Grip Lever, Brake 24 1 6306 4 Spacer Wheel 2 323 7 Washer Lock 26 103 0131 Nut Square 27 1 633102 4 Bearing Flange, Side 2 320 37 Nut HHF 2 103 3116 1 Shaft Brake, Parking 30 1 63061 1 Linkage Handle, Brake 31 141 2 Fitting Grease 32 7 1 Washer Belleville 33 1 2317 2 Washer Spacer 34 1 2332 2 Motor Wheel 34:1 1 0036 1 Nut HH 34:2 327 42 1 Key Woodruff *34: 103 274 1 Drive Link Kit *34: 1 00013 1 Bearing Kit *34: 1 0000 1 Seal Kit 3 3211 4 1 E Ring 36 326 2 1 Washer Flat * Not illustrated 11

31 27 26 2RH 1LH 2 16 17 22 30 16 37 2:1 RH 1:1 36 1 33 32 21 20 11 21 20 11 13 11 12 24 10:7 10:2 10:3 10: 10:1 13 10 23 11 3 40 3 10:6 10: 10:4 1 13 Motion Control System Assembly 1 1 40310 2 Screw HH 2 1 63316 2 Pin Damper 3 326 23 4 Washer Flat 4 32120 3 2 E Ring 103 213 2 Damper Control, Motion 7 1 633102 4 Bearing Flange, Side 103 21 1 LH Motion Control ASM 3212 20 12 Nut HF 10 103 3063 1 Tracking Rod ASM 10:1 1 43017 1 Balljoint RH 10:2 321 2 1 Nut Hex 10:3 103 3060 1 Knob Tracking 10:4 1 0424 2 Nut 10: 1 32324 2 Spring Compression 10:6 1 63312 1 Balljoint Thread, LH 10:7 103 3066 1 Link Rod, Tracking 11 326 3 4 Washer Flat 12 1 43017 1 Balljoint RH 13 322 6 4 Screw HH 14 320 37 Nut HHF 1 103 0631 1 LH Lever ASM 1:1 1 63327 1 Grip Control, Motion 16 321 2 7 Nut Hex 17 103 3066 1 Link Rod, Tracking 14 7 13 4 1 3 2 Sheet No.:7 1 1 63312 1 Balljoint Thread, LH 1 323 4 Screw HH 20 103 3717 2 Arm Control, Pump 21 1 03022 2 Screw Set 22 1 0424 1 Nut 23 103 2200 1 RH Motion Control ASM 24 326 3 6 Nut Lock, NI 2 103 0407 2 Arm Shaft, Control 26 7 4 Washer Belleville 27 323 6 4 Screw HH 2 103 0632 1 RH Lever ASM 2:1 1 63327 1 Grip Control, Motion 30 323 6 Screw HH 31 1 603737 2 Bolt Return, Neutral 32 1 60307 2 Spring Return, Neutral 33 1 60373 2 Bushing Flanged 36 326 2 2 Washer Flat 37 3220 2 2 Nut 3 1 30310 2 Yoke Adjustable 3 1 020 2 Pin Clevis 40 3272 2 Pin Cotter 12

10 14 6 4 7 1:2 3 2 1 11 Pump, Idler and Belt Assembly 1 323 13 1 Screw HH 2 326 4 1 Washer Flat 3 1 603044 1 Bushing 4 302 40 1 Fitting Grease 320 37 3 Nut HHF 6 103 1767 1 Spring Extension 7 323 2 Screw HH 63 410 1 Washer 7 1 Washer Belleville 10 326 3 1 Nut Lock, NI 11 326 24 1 Washer Flat 12 1 60343 1 Pulley Idler 13 1 60346 1 Bushing Idler 14 1 6323 1 Belt Pump 1 1 64143 1 Idler Arm 1:2 1 13034 2 Sleeve Bearing 12 13 1 7 Sheet No.: 13

4 41 11 36 10 17 1 16 1 12 13 46 40 42 30 31 24 21 20 1 2 21 26 23 22 21 20 1 21 27 6 37 7 4 3 2 1 27 33 2 27 Engine and Clutch Assembly 1 3212 12 1 Screw HH 2 1 603610 2 Washer Spring 3 103 060 1 Clutch 4 1 6303 1 Sheave W/Hub 1 072 1 Key 6 103 230 1 Spacer Crankshaft 7 322 4 Screw HH 3212 20 27 Nut HF 322 3 21 Screw HH 10 326 2 4 Nut Lock, NI 11 1 62146 03 1 Strap Guard, Engine 12 1 630 03 1 Shield Engine 13 103 3164 03 1 Strap Guard, Engine LH 14 103 1324 1 Muffler 1 103 260 03 1 Shield Heat 16 322 2 4 Screw HH 17 103 166 1 Adapter 1 103 16 1 Valve Drain, Oil 1 1 633630 2 Grommet Brake 20 1 6334 2 Spacer Grommet 21 1 61323 4 Washer 22 322 6 1 Screw HH 23 1 30333 2 Tie Plastic 24 103 2614 1 Spacer 2 1 63343 03 1 Strap Clutch, Brake Not serviced separately 14 32 3 3 Sheet No.:11 26 322 22 1 Screw HH 27 326 3 3 Washer Flat 2 1 6316 1 Bracket Support, Muffler 30 1 636 03 1 Shield Heat 31 3230 1 3 Bolt CARR 32 326 23 3 Washer Flat 33 326 2 3 Nut Lock, NI 36 1 Engine Kawasaki, Fh00v Es10 37 1 303334 2 Washer Spring 3 103 2 1 Tailpipe 3 103 2630 1 Clamp 40 103 2631 1 Clamp 41 103 264 03 1 RH Exhaust Guard ASM 42 10 370 03 1 LH Exhaust Guard ASM 4 10 36 03 1 RH Exhaust Guard ASM 46 10 36 03 1 LH Rear Guard ASM 14

1:2 1 22 13 14 14:2 12 11 20 3 4 2 27 2 Deck and Wheel Gage Assembly 1 320 37 7 Nut HHF 2 6 2730 Wheel Gage 3 67 1 Spacer 4 323 2 1 Screw HH 11 3212 1 4 Nut Lock, NI 12 3212 17 4 Nut Lock, Flange 13 24 21 2 Clamp Slotted 14 100 361 1 LH Cover ASM 14:2 177 1 Decal Warning 1 100 362 1 RH Cover ASM 1:2 177 1 Decal Warning 16 242 3 Spacer 17 7 3 Washer Belleville 20 106 66 1 Deck ASM 22 320 321 4 Screw HWH 23 1 373034 3 Washer 27 100 327 03 1 Plate Blowout, RH 2 100 32 03 1 Plate Blowout, LH 2 12 3270 Screw 1 17 16 2 2 23 1 Sheet No.:12 1

4 3:2 6 1:2 1:10 3 1:3 1:7 1:4 1:6 2 1: 1: 1 Sheet No.:A4 Deck Assembly No. 106 66 1 1 Deck ASM W/Decals 1:2 3 72 1 Decal Danger 1:3 177 3 Decal Warning 1:4 343 1 Decal Routing, Belt 1: 3 7010 1 Decal Danger 1:6 3 71 1 Decal Torque, Blade Bolt 1:7 3 1 Decal Anti Scalp 1: 100 367 1 Decal Proline 112 Cm 1:10 3 724 1 Decal Danger 2 322 0 1 Screw HH 3 10 4626 1 Deflector ASM 3:2 3 7316 1 Decal Danger 4 10 4622 1 Spacer 104 4 1 Spring Torsion 6 326 2 1 Nut Lock, NI Not serviced separately 16

4:1 4:6 4:2 4:7 4:3 7 4 4: 4:4 4:3 4: 4: 4:11 4:12 4:13 6 3 Sheet No.:13 Deck Spindle Assembly 3 4 0010 3 Blade 4 100 377 3 Spindle Housing ASM 4:1 302 2 1 Fitting Grease 4:2 7 410 1 Washer 4:3 21 27 2 Bearing Ball 4:4 67 70 1 Spacer Bearing 4: 67 770 1 Spacer Spindle 4:6 32146 20 1 Nut Jam 4:7 100 37 1 Pulley And Hub ASM 4: 67 70 1 Housing Spindle 4: 100 374 1 Spindle Shaft ASM 4:11 326 27 1 Washer Flat 4:12 323 1 Washer Lock 4:13 1 4060 1 Screw Blade 3212 1 12 Nut Lock, NI 6 326 2 4 Washer Flat 7 322 4 12 Screw HH 370 1 V Belt Drive 17

6 3 4 27 2 11 6 3 10 14 1 16 11:2 11:2 12 2 1 17:3 17:2 17:1 17 13 21 22 22 1 23 27 26 24 2 21 22 1 20 23 Idler, Pulley/Lift Strut, Chain Assembly 1 3217 7 1 Nut Hex 3 326 24 3 Washer Flat 4 1 6130 2 Pulley Idler 7 3 Washer Belleville 6 323 6 3 Screw HH 103 3330 1 Spring Extension 302 40 1 Fitting Grease 10 12 1 Pulley Idler, Flat 11 14 1 Idler Arm ASM 11:2 1 13034 2 Sleeve Bearing 12 1 60334 1 Bushing Pivot, Idler 13 326 2 2 Nut Lock, NI 14 3217 11 2 Nut Hex 1 323 2 Washer Lock 16 1 00344 2 Screw 17 103 101 2 Strut ASM 17:1 103 1072 01 1 Strut 17:2 321 6 1 Nut Hex 17:3 1 63302 1 Balljoint Spherical 1 302 1 4 Fitting Grease 1 1 6321 01 2 Pin Strut 20 322 3 2 Screw HH 21 1 0011 Screw Cap, HH 22 3212 37 16 Nut HF 23 1 633447 4 Chain Lift, Deck 24 346 01 1 Plate Retainer, Bolt Sheet No.:16 2 1 000 1 Screw HH 26 4 247 1 Bolt Eye 27 326 3 2 Nut Lock, NI 2 1 0107 2 Washer Hardened C 3040 1

24:1:1 24:1:2 2 24:2 27 41 42 43 1 1:2 1:1 24 2 23:1 22:1 22 23 37 20 21 2 31 32 1 37 3 33 34 16:1 16 3 3:1 17 37 17 17:1 17:2 3 11 3 10 7 3:1 1 11 10 16 16:1 17 30 40:1 40 40:2 Hydraulic System Assembly 1 103 142 2 Pump HYD *1:1 10 614 1 Seal Overhaul Kit *1:2 10 61 1 Plate Valve *1: 103 2664 1 Input Shaft Kit *1: 4 622 1 Bearing Thrust *1:10 103 2666 1 Cylinder Block Kit *1:14 106 203 1 Shock Valve Kit 3 103 17 2 Elbow 0 3:1 237 42 1 O Ring 103 1 2 Clamp Hose 7 1 6316 2 Sheave 1 0300 4 Screw Set 1 07272 2 Key 10 323 7 4 Screw HH 11 320 37 4 Nut HHF 16 103 102 2 Fitting HYD, 0 16:1 237 42 1 O Ring 17 103 140 4 Adapter HYD, Straight 17:1 237 7 1 O Ring 17:2 1 6032 1 O Ring 1 1 63360 2 Fitting HYD, 0 1:1 1 6032 1 O Ring 1:2 237 0 1 O Ring 1 100 364 1 Hose Front 20 100 36 1 Hose Rear 21 103 100 1 HYD Hose ASM * Not illustrated Not serviced separately 7 Sheet No.:17 22 103 101 1 Adapter Straight 22:1 237 42 1 O Ring 23 103 112 1 Adapter Straight 23:1 237 42 1 O Ring 24 10 6127 1 Hydraulic Tank ASM 24:1 1 Reservoir HYD 24:1:1 103 14 1 Cap Reservoir, HYD 24:1:2 103 14 1 Gasket Cap 24:2 100 32 1 Decal Hot Surface, HYD Tank 2 103 2644 1 Decal Exhaust 27 321 21 2 Screw HH 2 3212 33 2 Nut HF 2 103 10 1 HYD Hose ASM 30 103 103 1 HYD Hose ASM 31 103 104 1 Adapter Straight 32 1 603720 1 Head Filter 33 3212 20 2 Nut HF 34 1 63370 1 Filter HYD 34 1 63372 1 Filter HYD, Winter 3 322 2 Screw HH 37 103 1716 3 Clamp Hose 3 10 617 2 Hose ASM W/ Sleeve 40 1 6031 2 Fitting Straight 40:1 237 0 1 O Ring 40:2 1 6032 1 O Ring 1

24:1:1 24:1:2 2 24:2 27 41 42 43 1 1:2 1:1 24 2 23:1 22:1 22 23 37 20 21 2 31 32 1 37 3 33 34 16:1 16 3 3:1 17 37 17 17:1 17:2 3 11 3 10 7 3:1 1 11 10 16 16:1 17 30 40:1 40 40:2 Hydraulic System Assembly (Continued) 41 10 3617 03 1 Shield Heat, Hydraulic Reservoir 42 10 361 2 Spacer 43 10 361 2 Spacer 7 Sheet No.:17 20

2 1 3 3 4 4 16 1 14 2 12 13 11 10 7 6 Sheet No.:1 Deck Recycler Assembly 1 320 46 4 Washer Belleville 2 3214 1 Nut 3 326 2 4 Nut Lock, NI 4 326 23 4 Washer Flat 2 72 3 Blade Recycler 6 3 116 1 Kicker Center, Rear 7 322 2 1 Screw HH 3 761 1 Baffle RH 322 3 Screw HH 10 4 760 3 Plate Kicker 11 322 6 4 Screw HH 12 4310 3 Spacer 13 3 762 1 Baffle LH 14 10 267 01 1 Guard Left 1 10 2672 01 1 Guard Right 16 12 3270 7 Screw 21

1 1 :1 2 4 6 7 10 :2 27 30 27 TO CLUTCH 30 13 2 3 24 3 3 1 34:1 34:2 36 34 37 31 3 1 33 13 32 16 1 11 12 16 13 22 37 30 17 14 20 1 37 44 43 42 Electrical System Assembly 1 1 4372 2 Wingnut 2 1 63362 03 1 Strap Holddown 3 1 63361 2 Bolt Holddown 4 103 070 1 Cable Ground, Negative 1 4331 1 Insulator Battery 6 321 4 Screw HH 7 326 2 2 Washer Flat 3212 33 6 Nut HF 10 162 1 Battery :1 104 4163 1 Decal Battery :2 104 4164 1 Decal Battery 10 103 0707 1 Cable Battery, Positive 11 1 0022 1 Screw HH 12 1 2341 1 Spring Switch, Seat 13 320 00 Screw PPH 14 1 62072 03 1 Bracket Switch, Seat 1 322 3 3 Screw HH 16 3212 20 Nut HF 17 1 63036 1 Washer 1 1 1312 1 Switch Closed, Normally 1 1 63311 4 Plate Tapped 20 1 16001 2 Fuse Type, Blade 21 103 0623 1 Harness Wire 1 6 23 22 1 6 2 13 1 26 21 2 2 16 2 30 22 TO ENGINE Sheet No.:1 22 1 30327 3 Tie Plastic 23 1 4333 3 Insulator Solenoid 24 1 64327 2 Relay 2 1 633306 1 Wire Starter 26 1 1307 1 Switch Solenoid 27 1 4326 2 Grommet 2 1 63336 2 Clip Loom 2 1 1301 2 Switch Open, Normally 30 1 30333 4 Tie Plastic 31 1 13374 1 Meter Hour 32 1 633111 1 Switch 33 100 616 1 Module Delay, Seat 34 30 1 Key Switch ASM 34:1 324 1 Washer Tooth 34:2 21 461 1 Nut HH 3 63 360 2 Key Ignition 36 1 633673 1 Switch Delta 37 326 2 Nut Lock 3 1 0713 4 Bolt CARR 42 326 14 1 Washer Flat 43 103 113 1 Clip Half, Loom 44 1 0733 1 Bolt CARR 22

Electrical Schematic GY BK BK DK.GN LT.BU SHOWN WITH LEVER IN NEUTRAL POSITION SHOWN WITH LEVER IN NEUTRAL POSITION DK.GN GND Y X S A B KEY SW OR T P1 C P2 C BN P1 B BK SW1 (IGNITION) X S Y I B A T Y OR OR R VIO OR R GY HOUR METER DK.BU Y K1 (KILL RELAY) BK F2 20A W W VIO OR DK.BU BK BN BU GN GY OR BLACK BROWN BLUE GREEN GREY ORANGE R T W Y PINK RED TAN VIOLET WHITE YELLOW + R R GND I + GY SHOWN IN OFF POSITION PK/BK SW3 (BRAKE) SHOWN WITH PARK BRAKE DISENGAGED LT.BU LT.GN SW (NEUTRAL) P1 A DELAY MODULE 100 616 SW6 (SEAT SW) F1 20A DK.GN/W OR/BK DK.GN OR/BK BK WIRE COLOR CODES VIO DK.GN/W DARK GREEN/WHITE DK.GN DARK GREEN OR/BK ORANGE/BLACK PK/BK PINK/BLACK PK LT.BU LIGHT BLUE DK.BU DARK BLUE LT.GN LIGHT GREEN BK/R BLACK/RED BATTERY GND STARTER 2 4 1 3 SW2 (PTO) PTO CLUTCH SW4 (NEUTRAL) KEY SWITCH PN 30 OFF NO CONNECTION ON B I A AND X Y START B I S TERMINAL VIEW FROM BACK OF SWITCH SW7 (TILT SW) SWITCH OPENS WHEN TILTED PAST 60 DEGREES FROM VERTICAL SHOWN WITH OPERATOR IN SEAT SPARK PLUG SPARK PLUG IGNITION MODULES MAG REG AC AC FUEL SOLINIOD FUEL OIL OIL SWITCH + 4 3 1 2 K2 (START RELAY) SOLINOID 23

Air Filter/Muffler Assembly Kawasaki FH00V ES10 11010 11010 7001 1 Filter Assy Air 11013 11013 7001 1 Element Air Filter 11013A 11013 7002 1 Element Air Filter 1103 1103 7001 1 Case Assy Air Filter 1100 1100 7006 1 Bracket 11060A 11060 7021 2 Gasket, Muffler 27012 27012 7001 2 Hook, Air Filter 071 071 7001 2 Joint 201 201 113 2 Nut 211 211 7001 1 Tube 2210 2210 7004 1 Nut 130 130B0612 2 Bolt Flanged 232 232B014 2 Screw Pan WS 317 317R000 4 Nut Hex Small 461 461F000 4 Washer Spring Obtain Parts From Kawasaki 24

Fuel Tank/Fuel Valve Assembly Kawasaki FH00V ES10 23062A 23062 7004 H 1 Bracket Comp 401 401 7001 1 Filter Fuel 4040B 4040 7001 1 Pump Fuel 2170 2170 20 4 Clamp 211 211 7002 1 Tube 211A 211 7003 1 Tube,6.3x12.7x160 211B 211 7004 1 Tube 130 130B0620 2 Bolt Flanged Obtain Parts From Kawasaki 2

Lubrication Equipment Assembly Kawasaki FH00V ES10 13107A 13107 700 1 Shaft, Oil Pump 13271 13271 7017 1 Plate 1407 1407 7001 1 Cap Assy 1614 1614 203 1 Rotor Pump, Out 1614A 1614 204 1 Rotor Pump, Out 406 406 207 1 Filter Oil 406D 406 7001 1 Filter Oil 01 01 7004 1 Gear Spur 231 231 7001 1 Filler 2043 2043 7003 1 Pin 2066 2066 7003 2 Plug 2140 2140 7003 1 Ball 214 214 7002 1 Spring 130 130B0612 3 Bolt Flanged 670 670D2016 1 O Ring Obtain Parts From Kawasaki 26

Piston/Crankshaft Assembly Kawasaki FH00V ES10 13001B 13001 700 2 Piston Engine 13002 13002 7001 2 Pin Piston 1300 1300 60 2 Ring Set Piston 1302C 1302 7004 AR Piston 13031 13031 7001 1 Crankshaft Comp 1321B 1321 7003 2 Rod Assy Connecting 1321D 1321 7004 2 Rod Assy Connecting 2033B 2033 700 4 Ring Snap 130 130G0630 4 Bolt Flanged Obtain Parts From Kawasaki 27

Carburetor Assembly Kawasaki FH00V ES10 2

Carburetor Assembly Kawasaki FH00V ES10 11003 11003 210 1 Seat Valve 11060 11060 2406 1 Gasket 11060A 11060 7003 2 Gasket, Insurator 11060B 11060 7004 1 Gasket, Air Filter 11060C 11060 700 2 Gasket 1106 1106 2061 1 Cap 1003C 1003 7037 1 Carburetor Assy 16014 16014 200 1 Screw Pilot Air 16020 16020 2141 1 Chamber Float 16021 16021 2060 1 Screw Throttlestop 1602B 1602 21 1 Valve Throttle, #130 16030 16030 2067 1 Valve Float 16031 16031 2066 1 Float 1603D 1603 2077 1 Jet Air, #0. 1603F 1603 201 1 Jet Air, #2.0 16041 16041 223 1 Shaft Carburetor, Choke 16041A 16041 7006 1 Shaft Carburetor Throttle 16073 16073 7001 1 Insulator 16126B 16126 700 1 Valve 211 211 2011 1 Solenoid 26011 26011 221 1 Wire Lead 3076 3076 203 1 Limiter 430 430 3716 1 Ring 4121B 4121 2231 1 Nozzle Main 076 076 7001 1 Manifold Intake 200 200 201 1 Screw 200A 200 2024 2 Screw 200B 200 201 1 Screw 200C 200 2400 1 Screw 2022 2022 2231 1 Washer 2022A 2022 223 1 Washer 2027 2027 202 1 Collar 2033 2033 2067 1 Ring Snap 2043 2043 2226 1 Pin 2063B 2063 230 1 Jet Main 2064B 2064 2127 1 Jet Pilot 201 201 200 2 Spring 201A 201 226 2 Spring 203 203 2002 1 Seal 214 214 2061 1 Spring 211A 211 7016 1 Tube 130 130B063 4 Bolt Flanged 172 172G06 2 Bolt Stud 214 214B010 1 Screw Pan 42 42L4000 1 Circlip Type E Obtain Parts From Kawasaki 2

Control Equipment Assembly Kawasaki FH00V ES10 30

Control Equipment Assembly Kawasaki FH00V ES10 11011101 700 1 Bracket 13107C 13107 7010 1 Shaft 13271 13271 701 1 Plate 1616 1616 7001 1 Link Choke 16171 16171 7001 1 Link 312 312 7003 1 Spring Governor 312A 312 7003 1 Spring Governor 4103B 4103 7004 1 Arm Governor 4113B 4113 7004 1 Panel Comp Control 200A 200 7007 1 Screw 214 214 7003 1 Spring 214A 214 7004 1 Spring 214B 214 700 1 Spring 210 210 212 2 Bolt, x1 213 213 700 1 Bolt, 6x3 2170 2170 7001 2 Clamp 130 130B0612 2 Bolt Flanged 214 214B040 2 Screw Pan 311 311B0600 1 Nut Hex 411 411B0600 1 Washer Plain Obtain Parts From Kawasaki 31

Cooling Equipment Assembly Kawasaki FH00V ES10 32

Cooling Equipment Assembly Kawasaki FH00V ES10 1327013270 7007 1 Plate 14037 14037 7003 H 1 Screen 23062 23062 700 1 Bracket Comp 40 40 7001 1 Shroud Engine 40A 40 7002 1 Shroud Engine 40B 40 7003 1 Shroud Engine 020 020 7004 1 Guard 041 041 7001 1 Fan 066 066 7002 1 Housing Fan 2004 2004 7006 2 Stud 200 200 700 3 Screw, 6x10 201 201 1170 4 Nut 2026 2026 7001 3 Spacer, 6.2x7.x 2026A 2026 7003 1 Spacer, 6.x7.x10. 2026B 2026 7007 1 Spacer 2200 2200 207 1 Washer, 130 130B0612 Bolt Flanged 130A 130B0616 2 Bolt Flanged 130B 130B0620 1 Bolt Flanged 130C 130B062 2 Bolt Flanged 130D 130B016 1 Bolt Flanged 311 311B0600 2 Nut Hex Obtain Parts From Kawasaki 33

Cylinder/Crankcase Assembly Kawasaki FH00V ES10 34

Cylinder/Crankcase Assembly Kawasaki FH00V ES10 11004 11004 700 2 Gasket Head 1100A 1100 6042 1 Head Comp Cylinder No. 2 1100G 1100 700 1 Head Comp Cylinder No. 1 11022 11022 7003 2 Case Rocker 11060 11060 7001 2 Gasket, Rocker Case 11060B 11060 7007 1 Gasket, Crankcase Cover 11061 11061 7001 1 Gasket Breather 13271 13271 7016 1 Plate 1400 1400 7001 1 Cover, Breather 1401 1401 7006 1 Cover 401C 401 6226 1 Cover Crankcase 410 410 7002 1 Element Breather 4120B 4120 6132 1 Crankcase Comp 071 071 207 1 Joint 2033 2033 7003 2 Ring Snap 2043 2043 7001 6 Pin 204 204 7001 4 Seal Oil 204A 204 7002 1 Seal Oil 204B 204 7004 1 Seal Oil 204C 204 700 1 Seal Oil 130 130B0612 4 Bolt Flanged 130A 130B0640 4 Bolt Flanged 130B 130T00 16 Bolt Flanged 130C 130T07 2 Bolt Flanged 172 172G01 4 Bolt Stud Obtain Parts From Kawasaki 3

Electric Equipment Assembly Kawasaki FH00V ES10 36

Electric Equipment Assembly Kawasaki FH00V ES10 21066 21066 7001 1 Regulator Voltage 21171 21171 7001 2 Coil Assy Ignition 2113C 2113 7007 1 Flywheel Assy 26011 26011 7001 1 Wire Lead 26030 26030 7001 1 Harness 031 031 7001 1 Coil Charging 2004 2004 2147 2 Stud 200 200 230 2 Screw 2070A 2070 7003 2 Plug Spark (RCJY) 2072A 2072 7003 2 Band 211 211 207 1 Bolt, 12x30 2200 2220 7002 1 Washer 130 130B0620 1 Bolt Flanged 224 224B020 4 Screw Pan WP Cros 10 10A100 1 Key Woodruff Obtain Parts From Kawasaki 37

Valve/Camshaft Assembly Kawasaki FH00V ES10 3

Valve/Camshaft Assembly Kawasaki FH00V ES10 12004A 12004 7003 2 Valve Intake 1200A 1200 7003 2 Valve Exhaust 1200 1200 7001 4 Retainer Valve Spring 12011 12011 206 Collet 12016 12016 7001 4 Arm Rocker 12032 12032 7001 4 Tappet 13070 13070 7001 2 Guide 13070B 13070 7004 1 Guide 13116 13116 207 4 Rod Push 13270 13270 7002 1 Plate 13271 13271 7007 1 Plate 42036 42036 7001 1 Sleeve 407 407 7001 4 Spring Engine Valve 411 411 7002 1 Camshaft Comp 200 200 2341 4 Screw 201 201 223 4 Nut 2033 2033 7001 2 Ring Snap 2140 2140 7002 6 Ball 214 214 7001 1 Spring 211B 211 701 4 Bolt 2200 2200 7001 1 Washer Obtain Parts From Kawasaki 3

Starter Assembly Kawasaki FH00V ES10 40

Starter Assembly Kawasaki FH00V ES10 13101 13101 7001 1 Gear ASM 2103 2103 7001 1 Brush 2100 2100 7001 1 Armature 21163 21163 7001 1 Starter Electric 314 314 7001 1 Bracket ASM 211 211 7013 1 Bolt 130 130B016 2 Bolt Flanged Obtain Parts From Kawasaki 41

Label Assembly Kawasaki FH00V ES10 6033 6033 7001 1 Label Manual 600A 600 7011 1 Label Brand Obtain Parts From Kawasaki 42

Maintenance Record Date 43