Installation and operation manual

Instlltion nd opertion mnul Dikin Altherm hyrid het pump gs oiler module A English

<A> <C> 18 19 20 21 22 23 24 25 Directivelor, cu mendmentele respective. Direktive z vsemi sprememmi. Direktiivid koos muudtusteg. Директиви, с техните изменения. Direktyvose su ppildymis. Direktīvās un to ppildinājumos. Smernice, v pltnom znení. Değiştirilmiş hlleriyle Yönetmelikler. 177155_EMC2/03-2011 KIWA (NB0063) CE - DECLARATION-OF-CONFORMITY CE - DECLARACION-DE-CONFORMIDAD CE - DECLARAÇÃO-DE-CONFORMIDADE CE - ERKLÆRING OM-SAMSVAR CE - IZJAVA-O-USKLAĐENOSTI CE - IZJAVA O SKLADNOSTI CE - ATITIKTIES-DEKLARACIJA CE - KONFORMITÄTSERKLÄRUNG CE - DICHIARAZIONE-DI-CONFORMITA CE - ЗАЯВЛЕНИЕ-О-СООТВЕТСТВИИ CE - ILMOITUS-YHDENMUKAISUUDESTA CE - MEGFELELŐSÉGI-NYILATKOZAT CE - VASTAVUSDEKLARATSIOON CE - ATBILSTĪBAS-DEKLARĀCIJA CE - DECLARATION-DE-CONFORMITE CE - ΔHΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ CE - OVERENSSTEMMELSESERKLÆRING CE - PROHLÁŠENÍ-O-SHODĚ CE - DEKLARACJA-ZGODNOŚCI CE - ДЕКЛАРАЦИЯ-ЗА-СЪОТВЕТСТВИЕ CE - VYHLÁSENIE-ZHODY CE - CONFORMITEITSVERKLARING CE - FÖRSÄKRAN-OM-ÖVERENSTÄMMELSE CE - DECLARAŢIE-DE-CONFORMITATE CE - UYGUNLUK-BEYANI Dikin Europe N.V. 01 02 03 04 05 06 07 08 declres under its sole responsiility tht the equipment to which this declrtion reltes: erklärt uf seine lleinige Verntwortung dß die Ausrüstung für die diese Erklärung estimmt ist: déclre sous s seule responsilité que l'équipement visé pr l présente déclrtion: verklrt hierij op eigen exclusieve verntwoordelijkheid dt de pprtuur wrop deze verklring etrekking heeft: declr jo su únic responsilidd que el equipo l que hce referenci l declrción: dichir sotto l propri responsilità che gli pprecchi cui è riferit quest dichirzione: δηλώνει με αποκλειστική της ευθύνη ότι ο εξοπλισμός στον οποίο αναφέρεται η παρούσα δήλωση: declr so su exclusiv responsilidde que os equipmentos que est declrção se refere: A*, * =,, 1, 2, 3,..., 9 09 10 11 12 13 14 15 16 заявляет, исключительно под свою ответственность, что оборудование, к которому относится настоящее заявление: erklærer under enensvrlig, t udstyret, som er omfttet f denne erklæring: deklrerr i egenskp v huvudnsvrig, tt utrustningen som erörs v denn deklrtion inneär tt: erklærer et fullstendig nsvr for t det utstyr som erøres v denne deklrsjon inneærer t: ilmoitt yksinomn omll vstuulln, että tämän ilmoituksen trkoittmt litteet: prohlšuje ve své plné odpovědnosti, že zřízení, k němuž se toto prohlášení vzthuje: izjvljuje pod isključivo vlstitom odgovornošću d oprem n koju se ov izjv odnosi: teljes felelőssége tudtán kijelenti, hogy erendezések, melyekre e nyiltkozt vontkozik: 17 18 19 20 21 22 23 24 25 deklruje n włsną i wyłączną odpowiedzilność, że urządzeni, których t deklrcj dotyczy: declră pe proprie răspundere că echipmentele l cre se referă cestă declrţie: z vso odgovornostjo izjvlj, d je oprem nprv, n ktero se izjv nnš: kinnit om täielikul vstutusel, et käesolev deklrtsiooni ll kuuluv vrustus: декларира на своя отговорност, че оборудването, за коeто се отнася тази декларация: visišk svo tskomye skeli, kd įrng, kurii tikom ši deklrcij: r pilnu tildīu pliecin, k tālāk prkstītās iekārts, uz kurām ttiecs šī deklrācij: vyhlsuje n vlstnú zodpovednosť, že zridenie, n ktoré s vzťhuje toto vyhlásenie: tmmen kendi sorumluluǧund olmk üzere u ildirinin ilgili olduǧu donnımının şǧıdki gii olduǧunu eyn eder: 01 02 03 04 05 06 07 re in conformity with the following stndrd(s) or other normtive document(s), provided tht these re used in ccordnce with our instructions: der/den folgenden Norm(en) oder einem nderen Normdokument oder -dokumenten entspricht/entsprechen, unter der Vorussetzung, dß sie gemäß unseren Anweisungen eingesetzt werden: sont conformes à l/ux norme(s) ou utre(s) document(s) normtif(s), pour utnt qu'ils soient utilisés conformément à nos instructions: conform de volgende norm(en) of één of meer ndere indende documenten zijn, op voorwrde dt ze worden geruikt overeenkomstig onze instructies: están en conformidd con l(s) siguiente(s) norm(s) u otro(s) documento(s) normtivo(s), siempre que sen utilizdos de cuerdo con nuestrs instrucciones: sono conformi l(i) seguente(i) stndrd(s) o ltro(i) documento(i) crttere normtivo, ptto che vengno usti in conformità lle nostre istruzioni: είναι σύμφωνα με το(α) ακόλουθο(α) πρότυπο(α) ή άλλο έγγραφο(α) κανονισμών, υπό την προϋπόθεση ότι χρησιμοποιούνται σύμφωνα με τις οδηγίες μας: EN60335-2-102 08 09 10 11 12 13 14 15 estão em conformidde com (s) seguinte(s) norm(s) ou outro(s) documento(s) normtivo(s), desde que estes sejm utilizdos de cordo com s nosss instruções: соответствуют следующим стандартам или другим нормативным документам, при условии их использования согласно нашим инструкциям: overholder følgende stndrd(er) eller ndet/ndre retningsgivende dokument(er), forudst t disse nvendes i henhold til vore instrukser: respektive utrustning är utförd i överensstämmelse med och följer följnde stndrd(er) eller ndr normgivnde dokument, under förutsättning tt nvändning sker i överensstämmelse med vår instruktioner: respektive utstyr er i overensstemmelse med følgende stndrd(er) eller ndre normgivende dokument(er), under forutssetning v t disse rukes i henhold til våre instrukser: vstvt seurvien stndrdien j muiden ohjeellisten dokumenttien vtimuksi edellyttäen, että niitä käytetään ohjeidemme mukisesti: z předpokldu, že jsou využívány v souldu s nšimi pokyny, odpovídjí následujícím normám neo normtivním dokumentům: u skldu s slijedećim stndrdom(im) ili drugim normtivnim dokumentom(im), uz uvjet d se oni koriste u skldu s nšim uputm: 16 17 18 19 20 21 22 23 24 25 megfelelnek z lái szvány(ok)nk vgy egyé iránydó dokumentum(ok)nk, h zokt előírás szerint hsználják: spełniją wymogi nstępujących norm i innych dokumentów normlizcyjnych, pod wrunkiem że używne są zgodnie z nszymi instrukcjmi: sunt în conformitte cu următorul (următorele) stndrd(e) su lt(e) document(e) normtiv(e), cu condiţi c ceste să fie utilizte în conformitte cu instrucţiunile nostre: skldni z nslednjimi stndrdi in drugimi normtivi, pod pogojem, d se uporljjo v skldu z nšimi nvodili: on vstvuses järgmis(t)e stndrdi(te)g või teiste normtiivsete dokumentideg, kui neid ksuttkse vstvlt meie juhenditele: съответстват на следните стандарти или други нормативни документи, при условие, че се използват съгласно нашите инструкции: titink žemiu nurodytus stndrtus ir (r) kitus norminius dokumentus su sąlyg, kd yr nudojmi pgl mūsų nurodymus: td, j lietoti tilstoši ržotāj norādījumiem, tilst sekojošiem stndrtiem un citiem normtīviem dokumentiem: sú v zhode s nsledovnou(ými) normou(mi) leo iným(i) normtívnym(i) dokumentom(mi), z predpokldu, že s používjú v súlde s nšim návodom: ürünün, tlimtlrımız göre kullnılmsı koşuluyl şğıdki stndrtlr ve norm elirten elgelerle uyumludur: 01 following the provisions of: 02 gemäß den Vorschriften der: 03 conformément ux stipultions des: 04 overeenkomstig de eplingen vn: 05 siguiendo ls disposiciones de: 06 secondo le prescrizioni per: 07 με τήρηση των διατάξεων των: 08 de cordo com o previsto em: 09 в соответствии с положениями: 01 Note* 02 Hinweis* 03 Remrque* 04 Bemerk* 05 Not* s set out in <A> nd judged positively y ccording to the Certificte <C>. wie in <A> ufgeführt und von positiv eurteilt gemäß Zertifikt <C>. 10 under igttgelse f estemmelserne i: 11 enligt villkoren i: 12 gitt i henhold til estemmelsene i: 13 noudtten määräyksiä: 14 z dodržení ustnovení předpisu: 15 prem odredm: 16 követi (z): 17 zgodnie z postnowienimi Dyrektyw: 18 în urm prevederilor: tel que défini dns <A> et évlué positivement pr conformément u Certifict <C>. zols vermeld in <A> en positief eoordeeld door overeenkomstig Certifict <C>. como se estlece en <A> y es vlordo positivmente por de cuerdo con el Certificdo <C>. 06 Not* 07 Σημείωση* 08 Not* 09 Примечание* 10 Bemærk* 19 o upoštevnju določ: 20 vstvlt nõuetele: 21 следвайки клаузите на: 22 likntis nuosttų, pteikimų: 23 ievērojot prsīs, ks noteikts: 24 održivjúc ustnoveni: 25 unun koşullrın uygun olrk: delineto nel <A> e giudicto positivmente d secondo il Certificto <C>. όπως καθορίζεται στο <A> και κρίνεται θετικά από το σύμφωνα με το Πιστοποιητικό <C>. tl como estelecido em <A> e com o precer positivo de de cordo com o Certificdo <C>. как указано в <A> и в соответствии с положительным решением согласно Свидетельству <C>. som nført i <A> og positivt vurderet f i henhold til Certifikt <C>. Low Voltge 2014/35/EU Gs Applinces 2009/142/EC Boiler Efficiency requirements 92/42/EEC Electromgnetic Comptiility 2014/30/EU 11 Informtion* 12 Merk* 13 Huom* 14 Poznámk* enligt <A> och godkänts v enligt Certifiktet <C>. som det fremkommer i <A> og gjennom positiv edømmelse v ifølge Sertifikt <C>. jotk on esitetty sikirjss <A> j jotk on hyväksynyt Sertifiktin <C> mukisesti. jk ylo uvedeno v <A> pozitivně zjištěno v souldu s osvědčením <C>. 16 Megjegyzés* 17 Uwg* 18 Notă* 19 Opom* 15 Npomen* kko je izloženo u <A> i pozitivno ocijenjeno od strne 20 Märkus* prem Certifiktu <C>. * (z) <A> lpján, (z) igzolt megfelelést, (z) <C> tnúsítvány szerint. zgodnie z dokumentcją <A>, pozytywną opinią i Świdectwem <C>. ş cum este stilit în <A> şi precit pozitiv de în conformitte cu Certifictul <C>. kot je določeno v <A> in odoreno s strni v skldu s certifiktom <C>. ngu on näidtud dokumendis <A> j heks kiidetud järgi vstvlt sertifikdile <C>. 01 Directives, s mended. 02 Direktiven, gemäß Änderung. 03 Directives, telles que modifiées. 04 Richtlijnen, zols gemendeerd. 05 Directivs, según lo enmenddo. 06 Direttive, come d modific. 07 Οδηγιών, όπως έχουν τροποποιηθεί. 08 Directivs, conforme lterção em. 09 Директив со всеми поправками. 21 Забележка* 22 Pst* 23 Piezīmes* 24 Poznámk* 25 Not* 10 11 12 13 14 15 16 17 както е изложено в <A> и оценено положително от съгласно Сертификата <C>. kip nusttyt <A> ir kip teigimi nuspręst pgl Sertifiktą <C>. kā norādīts <A> un tilstoši pozitīvjm vērtējumm sskņā r sertifikātu <C>. ko olo uvedené v <A> pozitívne zistené v súlde s osvedčením <C>. <A> d elirtildiği gii ve <C> Sertifiksın göre trfındn olumlu olrk değerlendirildiği gii. Direktiver, med senere ændringer. Direktiv, med företgn ändringr. Direktiver, med forettte endringer. Direktiivejä, sellisin kuin ne ovt muutettuin. v pltném znění. Smjernice, kko je izmijenjeno. irányelv(ek) és módosításik rendelkezéseit. z późniejszymi poprwkmi. 2P369568-3C Shigeki Morit Director Ostend, 1st of April 2016

Tle of contents Tle of contents 1 Aout the product 3 2 Aout the documenttion 4 2.1 Aout this document... 4 3 Generl sfety precutions 4 3.1 Aout the documenttion... 4 3.1.1 Mening of wrnings nd symols... 4 3.2 For the instller... 5 3.2.1 Generl... 5 3.2.2 Instlltion site... 5 3.2.3 Wter... 5 3.2.4 Electricl... 6 3.2.5 Gs... 6 3.2.6 Gs exhust... 7 3.2.7 Locl legisltion... 7 4 Aout the ox 7 4.1 Gs oiler... 7 4.1.1 To unpck the gs oiler... 7 4.1.2 To remove the ccessories from the gs oiler... 8 5 Aout the units nd options 8 5.1 Identifiction... 8 5.1.1 Identifiction lel: gs oiler... 8 5.2 Comining units nd options... 9 5.2.1 Possile options for the gs oiler... 9 6 Preprtion 11 6.1 Prepring the gs oiler instlltion... 11 7 Instlltion 11 7.1 Opening the units... 11 7.1.1 To open the gs oiler... 11 7.1.2 To open the switch ox cover of the gs oiler... 11 7.2 Mounting the gs oiler... 11 7.2.1 To instll the gs oiler... 12 7.2.2 To instll the condenste trp... 12 7.3 Condenste pipe work... 13 7.3.1 Internl connections... 13 7.3.2 Externl connections... 14 7.4 Connecting the wter piping... 14 7.4.1 Connecting the wter piping of the gs oiler... 14 7.5 Connecting the electricl wiring... 15 7.5.1 To connect the min power supply of the gs oiler... 15 7.5.2 To connect the communiction cle etween gs oiler nd indoor unit... 15 7.6 Connecting the gs piping... 16 7.6.1 To connect the gs pipe... 16 7.7 Connecting the oiler to the flue gs system... 16 7.7.1 To chnge the gs oiler to 80/125 concentric connection... 16 7.7.2 To chnge the 60/100 concentric connection to dul pipe connection... 17 7.7.3 Clculte the totl piping length... 17 7.7.4 Applince ctegories nd pipe lengths... 18 7.7.5 Applicle mterils... 19 7.7.6 Flue pipe position... 19 7.7.7 Insultion of the gs exhust nd ir intke... 20 7.7.8 Fitting horizontl flue system... 20 7.7.9 Fitting verticl flue system... 20 7.7.10 Plume mngement kit... 21 7.7.11 Flues in voids... 21 7.8 Finishing the gs oiler instlltion... 21 7.8.1 To close the gs oiler... 21 7.8.2 To instll the cover plte... 22 8 Configurtion 22 8.1 Gs oiler... 22 8.1.1 Overview: Configurtion... 22 8.1.2 Bsic configurtion... 22 9 Opertion 27 9.1 Overview: Opertion... 27 9.2 Heting... 27 9.3 Domestic hot wter... 27 9.4 Opertion modes... 27 10 Commissioning 28 10.1 To perform n ir purge on the gs supply... 28 10.2 To perform test run on the gs oiler... 28 11 Mintennce nd service 29 11.1 Mintennce sfety precutions... 29 11.1.1 Opening the gs oiler... 29 11.2 To disssemle the gs oiler... 29 11.3 To clen the inside of the gs oiler... 30 11.4 To ssemle the gs oiler... 31 12 Trouleshooting 31 12.1 Generl guidelines... 31 12.2 Precutions when trouleshooting... 31 12.3 Solving prolems sed on symptoms... 32 12.3.1 Symptom: The urner does NOT ignite... 32 12.3.2 Symptom: The urner ignites noisily... 32 12.3.3 Symptom: The urner resontes... 32 12.3.4 Symptom: No spce heting y the gs oiler... 32 12.3.5 Symptom: The power is reduced... 32 12.3.6 Symptom: Spce heting does NOT rech the temperture... 32 12.3.7 Symptom: No domestic hot wter... 32 12.3.8 Symptom: Hot wter does NOT rech the temperture (no tnk instlled)... 33 12.4 Solving prolems sed on error codes... 33 12.4.1 Error codes: Overview... 33 13 Glossry 33 14 Technicl dt 35 14.1 Components... 35 14.1.1 Components: Gs oiler... 35 14.2 Wiring digrm... 36 14.2.1 Wiring digrm: Gs oiler... 36 14.3 Technicl specifictions... 36 14.3.1 Technicl specifictions: Gs oiler... 36 1 Aout the product Especilly for UK: The Benchmrk Scheme Benchmrk plces responsiilities on oth mnufcturers nd instllers. The purpose is to ensure tht customers re provided with the correct equipment for their needs, tht it is instlled, commissioned nd serviced in ccordnce with the mnufcturer s instructions y competent persons nd tht it meets the requirements of the pproprite Building Regultions. The Benchmrk Checklist cn e used to demonstrte complince with Building Regultions nd should e provided to the customer for future reference. 3

2 Aout the documenttion Instllers re required to crry out instlltion, commissioning nd servicing work in ccordnce with the Benchmrk Code of Prctice which is ville from the Heting nd Hotwter Industry Council who mnge nd promote the Scheme. Visit http:// www.centrlheting.co.uk for more informtion. Approvls British Gs Service listing: A*: G.C.N. 47-464-01 The product (hyrid system) is composed of two modules: het pump module, gs oiler module. These modules MUST lwys e instlled nd used together. Outdoor unit instlltion mnul: Instlltion instructions Formt: Pper (in the ox of the outdoor unit) Instller reference guide: Preprtion of the instlltion, technicl specifictions, reference dt, Formt: Digitl files on http://www.dikineurope.com/supportnd-mnuls/product-informtion/ Addendum ook for optionl equipment: Additionl info out how to instll optionl equipment Formt: Pper (in the ox of the indoor unit) + Digitl files on http://www.dikineurope.com/support-nd-mnuls/productinformtion/ Ltest revisions of the supplied documenttion my e ville on the regionl Dikin wesite or vi your deler. The originl documenttion is written in English. All other lnguges re trnsltions. Het pump module Gs oiler module 3 Generl sfety precutions 3.1 Aout the documenttion The originl documenttion is written in English. All other lnguges re trnsltions. The precutions descried in this document cover very importnt topics, follow them crefully. The instlltion of the system, nd ll ctivities descried in the instlltion mnul nd the instller reference guide must e performed y n uthorized instller. 3.1.1 Mening of wrnings nd symols DANGER Indictes sitution tht results in deth or serious injury. DANGER: RISK OF ELECTROCUTION Indictes sitution tht could result in electrocution. 2 Aout the documenttion 2.1 Aout this document Trget udience Authorised instllers Documenttion set This document is prt of documenttion set. The complete set consists of: Generl sfety precutions: Sfety instructions tht you must red efore instlling Formt: Pper (in the ox of the indoor unit) Het pump module instlltion mnul: Instlltion instructions Formt: Pper (in the ox of the indoor unit) Gs oiler module instlltion mnul: Instlltion nd opertion instructions Formt: Pper (in the ox of the gs oiler unit) DANGER: RISK OF BURNING Indictes sitution tht could result in urning ecuse of extreme hot or cold tempertures. WARNING: FLAMMABLE MATERIAL WARNING Indictes sitution tht could result in deth or serious injury. CAUTION Indictes sitution tht could result in minor or moderte injury. NOTICE Indictes sitution tht could result in equipment or property dmge. INFORMATION Indictes useful tips or dditionl informtion. DANGER: RISK OF EXPLOSION Indictes sitution tht could result in explosion. 4

3 Generl sfety precutions DANGER: RISK OF POISONING Indictes sitution tht could result in poisoning. WARNING: PROTECT AGAINST FROST Indictes sitution tht could result in equipment or property dmge. 3.2 For the instller 3.2.1 Generl If you re not sure how to instll or operte the unit, contct your deler. NOTICE Improper instlltion or ttchment of equipment or ccessories could result in electric shock, short-circuit, leks, fire or other dmge to the equipment. Only use ccessories, optionl equipment nd spre prts mde or pproved y Dikin. WARNING Mke sure instlltion, testing nd pplied mterils comply with pplicle legisltion (on top of the instructions descried in the Dikin documenttion). CAUTION Wer dequte personl protective equipment (protective gloves, sfety glsses, ) when instlling, mintining or servicing the system. WARNING Ter prt nd throw wy plstic pckging gs so tht noody, especilly children, cn ply with them. Possile risk: suffoction. DANGER: RISK OF BURNING Do NOT touch the refrigernt piping, wter piping or internl prts during nd immeditely fter opertion. It could e too hot or too cold. Give it time to return to norml temperture. If you must touch it, wer protective gloves. Do NOT touch ny ccidentl leking refrigernt. WARNING Provide dequte mesures to prevent tht the unit cn e used s shelter y smll nimls. Smll nimls tht mke contct with electricl prts cn cuse mlfunctions, smoke or fire. CAUTION Do NOT touch the ir inlet or luminum fins of the unit. NOTICE Do NOT plce ny ojects or equipment on top of the unit. Do NOT sit, clim or stnd on the unit. NOTICE Works executed on the outdoor unit re est done under dry wether conditions to void wter ingress. In ccordnce with the pplicle legisltion, it might e necessry to provide logook with the product contining t lest: informtion on mintennce, repir work, results of tests, stnd-y periods, Also, t lest, following informtion must e provided t n ccessile plce t the product: Instructions for shutting down the system in cse of n emergency Nme nd ddress of fire deprtment, police nd hospitl Nme, ddress nd dy nd night telephone numers for otining service In Europe, EN378 provides the necessry guidnce for this logook. 3.2.2 Instlltion site Provide sufficient spce round the unit for servicing nd ir circultion. Mke sure the instlltion site withstnds the unit's weight nd virtion. Mke sure the re is well ventilted. Do NOT lock ny ventiltion openings. Mke sure the unit is level. Mke sure wlls sensitive to het (e.g. wood) re protected y suitle insultion. ONLY operte the gs oiler if sufficient supply of comustion ir is ensured. In cse of concentric ir/flue gs system dimensioned ccording to the specifictions of this mnul, this is fulfilled utomticlly nd there re no other conditions for the equipment instlltion room. This method of opertion pplies exclusively. This gs oiler is NOT designed for room ir dependent opertion. Do NOT instll the unit in the following plces: In potentilly explosive tmospheres. In plces where there is mchinery tht emits electromgnetic wves. Electromgnetic wves my distur the control system, nd cuse mlfunction of the equipment. In plces where there is risk of fire due to the lekge of flmmle gses (exmple: thinner or gsoline), cron fire, ignitle dust. In plces where corrosive gs (exmple: sulphurous cid gs) is produced. Corrosion of copper pipes or soldered prts my cuse the refrigernt to lek. In throoms. In plces where frost is possile. The mient temperture round the indoor unit should e >5 C. 3.2.3 Wter If pplicle. See the instlltion mnul or instller reference guide of your ppliction for more informtion. NOTICE Mke sure wter qulity complies with EU directive 98/83 EC. Avoid dmges cused y deposits nd corrosion. To prevent corrosion products nd deposits, oserve the pplicle regultions of technology. Mesures for deslintion, softening or hrdness stiliztion re necessry if the filling nd top-up wter hve high totl hrdness (>3 mmol/l sum of the clcium nd mgnesium concentrtions, clculted s clcium cronte). Using filling wter nd top-up wter which does NOT meet the stted qulity requirements cn cuse considerly reduced service life of the equipment. The responsiility for this is entirely tht of the user. 5

3 Generl sfety precutions 3.2.4 Electricl DANGER: RISK OF ELECTROCUTION Turn OFF ll power supply efore removing the switch ox cover, connecting electricl wiring or touching electricl prts. Disconnect the power supply for more thn 1 minute, nd mesure the voltge t the terminls of min circuit cpcitors or electricl components efore servicing. The voltge MUST e less thn 50 V DC efore you cn touch electricl components. For the loction of the terminls, see the wiring digrm. Do NOT touch electricl components with wet hnds. Do NOT leve the unit unttended when the service cover is removed. WARNING If NOT fctory instlled, min switch or other mens for disconnection, hving contct seprtion in ll poles providing full disconnection under overvoltge ctegory III condition, shll e instlled in the fixed wiring. WARNING ONLY use copper wires. Mke sure the field wiring complies with the pplicle legisltion. All field wiring must e performed in ccordnce with the wiring digrm supplied with the product. NEVER squeeze undled cles nd mke sure they do not come in contct with the piping nd shrp edges. Mke sure no externl pressure is pplied to the terminl connections. Mke sure to instll erth wiring. Do NOT erth the unit to utility pipe, surge sorer, or telephone erth. Incomplete erth my cuse electricl shock. Mke sure to use dedicted power circuit. NEVER use power supply shred y nother pplince. Mke sure to instll the required fuses or circuit rekers. Mke sure to instll n erth lekge protector. Filure to do so my cuse electric shock or fire. When instlling the erth lekge protector, mke sure it is comptile with the inverter (resistnt to high frequency electric noise) to void unnecessry opening of the erth lekge protector. NOTICE Precutions when lying power wiring: Do not connect wiring of different thicknesses to the power terminl lock (slck in the power wiring my cuse norml het). When connecting wiring which is the sme thickness, do s shown in the figure elow. For wiring, use the designted power wire nd connect firmly, then secure to prevent outside pressure eing exerted on the terminl ord. Use n pproprite screwdriver for tightening the terminl screws. A screwdriver with smll hed will dmge the hed nd mke proper tightening impossile. Over-tightening the terminl screws my rek them. Instll power cles t lest 1 metre wy from televisions or rdios to prevent interference. Depending on the rdio wves, distnce of 1 metre my not e sufficient. WARNING After finishing the electricl work, confirm tht ech electricl component nd terminl inside the electricl components ox is connected securely. Mke sure ll covers re closed efore strting up the unit. NOTICE Only pplicle if the power supply is three phse, nd the compressor hs n ON/OFF strting method. If there exists the possiility of reversed phse fter momentry lck out nd the power goes on nd off while the product is operting, ttch reversed phse protection circuit loclly. Running the product in reversed phse cn rek the compressor nd other prts. 3.2.5 Gs The gs oiler is fctory set to: the type of gs quoted on the type identifiction plte or on the setting type identifiction plte, the gs pressure quoted on the type identifiction plte. Operte the unit ONLY with the gs type nd gs pressure indicted on these type identifiction pltes. Instlltion nd dpttion of the gs system MUST e conducted y: personnel qulified for this work, in complince with vlid gs instlltion relted guidelines, in ccordnce with pplicle regultions of the gs supply compny, In ccordnce with locl nd ntionl regultions. Boilers tht use nturl gs MUST e connected to governed meter. Boilers tht use liquid petroleum gs (LPG) MUST e connected to regultor. The size of the gs supply pipe should under no circumstnce e less thn 22 mm. 6

4 Aout the ox The meter or regultor nd pipe work to the meter MUST e checked preferly y the gs supplier. This is to ensure tht the equipment works good nd meets the gs flow nd pressure requirements. DANGER If you smell gs: cll immeditely your locl gs supplier nd your instller, cll the suppliers's numer on the side of the LPG tnk (if pplicle), turn off the emergency control vlve t the meter/ regultor, do NOT turn electricl switches ON or OFF, do NOT strike mtches or smoke, put out nked flmes, open doors nd windows immeditely, keep people wy from the ffected re. 3.2.6 Gs exhust Flue systems must NOT e modified or instlled in ny wy other thn s descried in the fitting instructions. Any misuses or unuthorized modifictions to the pplince, flue or ssocited components nd systems could invlidte the wrrnty. The mnufcturer ccepts no liility rising from ny such ctions, excluding sttutory rights. It is NOT llowed to comine flue system prts purchsed from different suppliers. BS 6891: 1998 Instlltion of low pressure gs pipe-work instlltion up to 35 mm (RI) BS 7593: 1992 Code of prctice for tretment of wter in heting systems BS 7671: 2001 Requirements for electricl instlltions, IEE Wiring regultions BS 7074: 1 Code of prctice for domestic nd hot wter supply EN12828 Centrl heting for domestic premises Potle wter: ll sels, joints nd compounds (including flux nd solder) nd components used s prt of the secondry domestic wter system MUST e pproved y WRAS. 4 Aout the ox 4.1 Gs oiler 4.1.1 To unpck the gs oiler Before unpcking, move the gs oiler s close s possile to its instlltion position. 3.2.7 Locl legisltion See the locl nd ntionl regultions. Locl regultions for UK It is lw tht ll gs pplinces re instlled y gs sfe registered competent engineer nd in ccordnce with the following recommendtions: Current Gs Sfety (Instlltion nd Use) Regultions All current uilding regultions Building Stndrds (Scotlnd) Consolidted This pplince MUST e instlled in ccordnce with the Gs (Sfety nd Use) Regultions, current Building Regultions, Building Stndrds (Scotlnd), I.S.813 Instlltion of Gs Applinces (Irelnd), IEE Wiring Regultions (BS 7671), Helth nd Sfety Document No. 635 (Electricity t Work Regultions) nd Locl Wter Authority Bye Lws UK Wter Regultions nd Bye Lws Helth & Sfety The instlltion MUST comply with the following British Stndrds codes of prctice: BS 5440: Flues nd Ventiltion for gs pplinces of rted input NOT exceeding 70 kw (Prt 1 Flues) BS 5440: Flues nd Ventiltion for gs pplinces of rted input NOT exceeding 70 kw (Prt 2 Air Supply) BS 5546: 2000 Instlltion of gs hot wter supplies for domestic purposes. BS 5549: 1990 Forced circultion hot wter systems. BS 6700: 1997 Design, Instlltion, testing nd mintennce of services supplying hot wter BS 6798: 2000 Specifiction for instlltion of gs fired hot wter oilers of rted input NOT exceeding 70 kw 2 1 7

5 Aout the units nd options 5 Aout the units nd options 5.1 Identifiction 5.1.1 Identifiction lel: gs oiler Loction Model identifiction WARNING Ter prt nd throw wy plstic pckging gs so tht noody, especilly children, cn ply with them. Possile risk: suffoction. 4.1.2 1 To remove the ccessories from the gs oiler c No: Anno: d e f r h Type: NOx clsse: PIN: G.C.: Condensing oiler i g Remove the ccessories. k l Qnw(net) PMW kw r m n o p q Qn (net) Pn PMS Tmx kw kw r C j 0063 2013 c c Mounting strip Condenste trp Instlltion mnul nd opertion mnul 8 c c d e f g h i j k l m n o p q Model Seril numer Production yer Applince type NOx clss PIN numer: notified ody reference Destintion country Gs type Gs supply pressure (mr) Applince ctegory Domestic hot wter het output (kw) Mximum domestic hot wter pressure (r) Het output (spce heting) (kw) Nominl power (kw) Mximum spce heting pressure (r) Mximum flow temperture ( C) Electricl supply

5 Aout the units nd options r GCN gs council numer 5.2 Comining units nd options 5.2.1 Possile options for the gs oiler Min options Boiler cover plte (EKHY093467) Cover plte to protect the gs oiler s piping nd vlves. For instlltion instructions, see the instlltion mnul of the cover plte. Gs conversion kit G25 (EKPS076227) Kit for the conversion of the gs oiler for use with gs type G25. Gs conversion kit G31 (EKHY075787) Kit for the conversion of the gs oiler for use with gs type G31 (propne). Dul pipe conversion kit (EKHY090707) Kit for the conversion of concentric flue gs system to dul pipe system. For instlltion instructions, see the instlltion mnul of the dul pipe conversion kit. 80/125 concentric connection kit (EKHY090717) Kit for the conversion of 60/100 concentric flue gs connections to 80/125 concentric flue gs connections. For instlltion instructions, see the instlltion mnul of the concentric connection kit. Flue gs flp vlve (EKFGF1A) Non-return flp vlve for use in multi-oiler flue gs systems. This vlve cn only e used in systems using nturl gs (G20, G25), nd CANNOT e used in systems using propne (G31). Other options Accessories Prt numer Description EKFGP6837 Roof terminl PP/GLV 60/100 AR460 EKFGS0518 EKFGS0519 Wether slte steep P/GLV 60/100 18-22 Wether slte steep P/GLV 60/100 23-17 EKFGP7910 Wether slte steep PF 60/100 25-45 EKFGS0523 EKFGS0524 EKFGS0525 EKFGP1296 EKFGP6940 EKFGP2978 EKFGP2977 EKFGP4651 Wether slte steep P/GLV 60/100 43-47 Wether slte steep P/GLV 60/100 48-52 Wether slte steep P/GLV 60/100 53-57 Wether slte flt Aluminum 60/100 0-15 Wether slte flt Aluminum 60/100 Wll terminl kit PP/GLV 60/100 Wll terminl kit low profile PP/ GLV 60/100 Extension PP/GLV 60/100 500 mm Accessories Prt numer Description EKFGP4652 Extension PP/GLV 60/100 1000 mm EKFGP4664 Elow PP/GLV 60/100 30 EKFGP4661 Elow PP/GLV 60/100 45 EKFGP4660 Elow PP/GLV 60/100 90 EKFGP4667 EKFGP4631 EKFGP1292 EKFGP1293 EKFGP1294 EKFGP1295 EKFGP1284 EKFGP1285 Mes. tee with inspection pnel PP/GLV 60/100 Wll rcket Ø100 Wll terminl Kit PP/GLV 60/100 Wll terminl kit low profile PP/ GLV 60/100 Plume mngement kit 60 (UK only) Flue deflector 60 (UK only) PMK elow 60 90 (UK only) PMK elow 60 45 (2 pieces) (UK only) EKFGP1286 PMK extension 60 L=1000 includes rcket (UK only) EKFGW5333 EKFGW6359 EKFGP4801 EKFGP4802 Wether slte flt luminum 80/125 Wll terminl kit PP/GLV 80/125 Extension PP/GLV 80/125 500 mm Extension PP/GLV 80/125 1000 mm EKFGP4814 Elow PP/GLV 80/125 30 EKFGP4811 Elow PP/ALU 80/125 45 EKFGP4810 Elow PP/ALU 80/125 90 EKFGP4820 Inspection elow Plus PP/ALU 80/125 90 EPDM EKFGP6864 Roof Terminl PP/GLV 80/125 AR300 RAL 9011 9

5 Aout the units nd options Accessories Prt numer Description EKFGT6300 EKFGT6301 Wether slte steep P/GLV 80/125 18-22 Wether slte steep P/GLV 80/125 23-27 EKFGP7909 Wether slte steep PF 80/125 25-45 RAL 9011 Accessories Prt numer Description EKFGP6347 Extension flex PP 100 L=25 m EKFGP6325 Connector flex-flex PP 100 EKFGT6305 EKFGT6306 EKFGT6307 EKFGP1297 Wether slte steep P/GLV 80/125 43-47 Wether slte steep P/GLV 80/125 48-52 Wether slte steep P/GLV 80/125 53-57 Wether slte flt luminum 80/125 0-15 EKFGP5197 Chimney top PP 130 with included flue pipe EKFGS0252 Adpter flex-fixed PP 130 EKFGP6353 Support rcket top inox Ø130 EKFGP6368 Tee flex 100 oiler connection set 1 EKFGS0250 Extension flex PP 130 L=130 m EKFGP6354 Flex 100-60 + support elow EKFGP6366 Connector flex-flex PP 130 EKFGP6215 Tee flex 130 oiler connection set 1 EKFGP1856 Flex kit PP Ø60-80 EKFGS0257 Flex 130-60 + support elow EKFGP4678 Chimney connection 60/100 EKFGP4678 Chimney connection 60/100 EKFGP2520 Flex kit PP Ø80 EKFGP5461 Extension PP 60 500 EKFGP4828 Chimney connection 80/125 EKFGP5497 Chimney top PP 100 with included flue pipe EKFGP6340 Extension Flex PP 80 L=10 m EKFGP6316 Adpter flex-fixed PP 100 EKFGP6344 Extension Flex PP 80 L=15 m EKFGP6337 Support rcket top inox Ø100 EKFGP6341 Extension Flex PP 80 L=25 m EKFGP6346 Extension flex PP 100 L=10 m EKFGP6342 Extension Flex PP 80 L=50 m EKFGP6349 Extension flex PP 100 L=15 m 10

6 Preprtion Accessories Prt numer EKFGP6324 Description Connector-flex-flex PP 80 EKFGP6333 Spcer PP 80-100 EKFGP4481 Fixtion Ø100 EKFGV1101 Chimney connection 60/10 ir intke Dn.80 C83 EKFGV1102 Connection set 60/10-60 Flue/ Air intke Dn.80 C53 EKFGW4001 Extension P BM-Air 80 500 EKFGW4002 Extension P BM-Air 80 1000 EKFGW4004 Extension P BM-Air 80 2000 7 Instlltion 7.1 Opening the units 7.1.1 To open the gs oiler 2 1 EKFGW4085 Elow PP BM-Air 80 90 EKFGW4086 Elow PP BM-Air 80 45 1 Open the disply cover. 2 Unscrew oth screws. 3 Tilt the front pnel towrds you nd remove the front pnel. 7.1.2 INFORMATION For extr configurtion options regrding the flue gs system, visit http://fluegs.dikin.eu/. 6 Preprtion 6.1 Prepring the gs oiler instlltion To open the switch ox cover of the gs oiler 1 Open the gs oiler, see "7.1.1 To open the gs oiler" on pge 11. 2 Pull the oiler controller unit forwrds. The oiler controller will tip downwrds to provide ccess. Mke sure tht the hydroox is lredy mounted to the wll. It is recommended to first instll: the wter piping, the refrigernt piping, the electricl connection to the het pump module. 7.2 Mounting the gs oiler INFORMATION Removing the top plte of the indoor unit mkes it esier to instll the gs oiler. 11

7 Instlltion 7.2.1 To instll the gs oiler 1 Lift the unit from the pckge. 36kg 2 Remove the top plte from the indoor unit. 3 The rcket to mount the oiler on the het pump module is lredy mounted to the ckside of the gs oiler. 4 Lift the oiler. One person lifts the gs oiler on the left side (left hnd on the top nd right hnd on the ottom) nd nother person lift the gs oiler on the right side (left hnd on the ottom nd right hnd on the top). 5 Tilt the top of the unit t the position of the indoor unit mounting rcket. 7 Mke sure the gs oiler is fixed properly nd well ligned with the indoor unit. 7.2.2 To instll the condenste trp INFORMATION The oiler is provided with 25 mm flexile pipe on the condenste trp. Prerequisite: The oiler MUST e opened efore instlling the condenste trp. 1 Fit the flexile tue (ccessory) to the condenste trp outlet. 2 Fill the condenste trp with wter. 3 Slide the condenste trp s fr s possile upwrds onto the condenste drin connector elow the gs oiler. 6 Slide the oiler downwrds to fix the oiler rcket onto the indoor unit mounting rcket. 4 Connect the flexile tue (where pplicle with the overflow pipe from the pressure relief vlve) to the drin vi n open connection. 12

7 Instlltion Ø22 mm c WARNING ALWAYS fill the condenste trp with wter nd plce it on the oiler efore powering up the oiler. See illustrtion elow. NOT plcing or filling up the condenste trp my cuse flue gses to come into the instlltion room nd cn led to dngerous situtions! In order to plce the condenste trp, the front cover MUST e pulled forwrd or removed entirely. c Condenste dischrge from oiler Soil nd vent stck Minimum 450 mm nd up to 3 storeys If the first option is NOT possile, n internl kitchen or throom wste pipe, wshing mchine pipe cn e used. Mke sure tht the condenste drin pipe is connected downstrem of the wste trp. 100 mm c Ø22 mm 75 mm NOTICE It is recommended tht ny externl condenste pipe is insulted nd incresed to Ø32 mm in order to prevent the condenste from freezing. 7.3 Condenste pipe work INFORMATION The condenste dischrge system MUST e mde of plstic, no other mterils my e used. The dischrge duct MUST hve minimum grdient of 5~20 mm/m. Condenste dischrge vi the gutter is NOT llowed due to risk of frost nd the possile dmge to the mterils. 7.3.1 Internl connections c d Condenste pump d Condenste dischrge from oiler Soil nd vent stck Sink or sin with integrte overflow 75 mm wste trp nd ir rek Where grvity dischrge to n internl termintion is NOT physiclly possile or where very long internl runs of dringe pipe would e required to rech suitle dischrge point, condenste should e removed y using proprietry condenste pump (field supply). The pump outlet pipe should dischrge to suitle internl foul wter dischrge point such s n internl soil nd vent stck, internl kitchen, throom wste pipe, or wshing mchine wste pipe. A suitle permnent connection to the foul wste pipe should e used. c If possile, the condenste drin pipe should e routed nd terminted so tht the condenste drins wy from the oiler under grvity to suitle internl foul wter dischrge point such s n internl soil nd vent stck. A suitle permnent connection to the foul wste pipe should e used. 75 mm d Ø22 mm e c d Condenste dischrge from oiler Soil nd vent stck Sink or sin with integrted overflow 75 mm wste trp nd ir rek 13

7 Instlltion e Condenste pump 7.3.2 Externl connections If n externlly condenste dringe pipe is used, following mesures should e mde to prevent freezing: The pipe should e run internlly s fr s possile efore going to the outside. The pipe dimeter should e incresed to minimum inner dimeter of 30 mm (typiclly outer dimeter of 32 mm) efore it goes through the wll. The externl run should e kept s short s possile, tking the most verticl route possile to the dischrge point. Tke into ccount tht there re no horizontl section in which condenste might collect. The externl pipe should e insulted. Use suitle wterproof nd wether proof insultion ("Clss O" pipe insultion is suitle for this purpose). The use of fittings nd elows should e kept to minimum. Any internl urrs should e removed so tht the internl pipe section is s smooth s possile. 7.4 Connecting the wter piping 7.4.1 Connecting the wter piping of the gs oiler To connect the wter piping for domestic hot wter 1 Flush the instlltion thoroughly to clen. Flow resistnce grph for pplince domestic hot wter circuit l/min 15 13 11 9 7 5 3 1 0 0.2 r 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 The minimum flow for domestic hot wter opertion is 1.5 l/min. The minimum pressure is 0.1 r. A low flow (<5 l/min) cn reduce comfort. Mke sure to set the setpoint high enough. To connect the wter piping for spce heting Use the stright rss fitting connections (ccessory of the het pump unit). 1 The spce heting piping of the oiler will e connected to the indoor unit. 2 Instll the stright rss fitting connections so tht they perfectly mtch the connection of oth modules. 3 Tighten the stright rss fitting connections. c c Domestic hot wter outlet Cold wter inlet Pressure relief vlve (field supply) 2 Instll pressure relief vlve ccording to locl nd ntionl regultions (if required). 3 Connect the hot wter connection (Ø15 mm). 4 Connect the min cold wter connection (Ø15 mm). DANGER: RISK OF BURNING In cse of high leving wter set points for spce heting (either high fixed set point or high wether-dependent set point t low mient tempertures), the het exchnger of the oiler cn e heted up to tempertures higher then 60 C. In cse of tpping demnd, it is possile tht smll volume of wter tpping (<0.3 l) hs temperture higher then 60 C. NOTICE Outlet spce heting Inlet spce heting Mke sure tht the stright rss fitting connections re tightened thoroughly to prevent lekge. Mximum torque is 30 N m. To fill the domestic wter circuit of the gs oiler 1 Open the min tp to pressurize the hot wter section. 2 Vent the exchnger nd the pipe system y opening hot wter tp. 14

7 Instlltion 3 Leve the tp open until ll ir hs disppered from the system. 4 Check ll connections for leks including internl connections. 7.5 Connecting the electricl wiring DANGER: RISK OF ELECTROCUTION WARNING ALWAYS use multicore cle for power supply cles. 7.5.1 To connect the min power supply of the gs oiler 1 Connect the power supply cle of the gs oiler to fuse () (L: X2-2 (BRN), N: X2-4 (BLU)). 2 Connect the erthing of the gs oiler to n erthing terminl. Result: The gs oiler performs test. ppers on the service disply. After the test, ppers on the service disply (wit mode). The pressure in r is shown on the min disply. 4 Put the (lrger) oiler connector through the knockout hole. Fix the cle in the switch ox y routing it ehind the pre-mounted wires. Solenoid coil Connector X5 5 Plug the gs oiler connector into connector X5 of the gs oiler PCB. Mke sure the solenoid coil is outside the gs oiler switch ox. X2 DANGER: RISK OF ELECTROCUTION A fused spur or n unswitched socket MUST e locted no more thn 1 m from the pplince. CAUTION For instlltion in dmp rooms, fixed connection is oligtory. When working on the electricl circuit ALWAYS isolte the electric supply. 7.5.2 To connect the communiction cle etween gs oiler nd indoor unit 1 Open the gs oiler. 2 Open the switch ox cover of the gs oiler. 3 Remove one of the igger knockout holes on the right side of the switch ox of the gs oiler. 6 Route the communiction cle from the gs oiler to the indoor unit s in figure elow. 15

7 Instlltion 4 Check ll prts for gs leks on pressure of mximum 50 mr (500 mm H2O). There my e no stress on the gs supply connection. 7.7 Connecting the oiler to the flue gs system The gs oiler is designed ONLY for opertion independent of room ir. The gs oiler is delivered with 60/100 concentric flue gs/ir intke connection. An dpter piece 80/125 concentric connection is lso ville. The concentric dpter piece is equipped with mesuring point for the gs exhust nd one for the ir intke. 7 Open the switch ox cover of the indoor unit. 8 Plug the indoor unit connector into X39A of the indoor unit PCB. Gs exhust mesuring point Air intke mesuring point X39A The ir supply nd the flue pipe cn lso e connected seprtely s dul pipe connection. An option to chnge the gs oiler from concentric to dul pipe connection is ville. NOTICE When instlling the gs exhust tke the instlltion of the outdoor unit into ccount. Mke sure the exhust gses re not sucked into the evportor. When instlling the gs exhust nd the ir intke, tke into ccount the serviceility of the indoor unit. When the gs exhust/ir intke goes ckwrds over the indoor unit, the expnsion vessel cnnot e ccessed nd, if necessry, will hve to e replced outside the unit. 9 Close the switch ox cover of the indoor unit. 10 Close the switch ox cover of the gs oiler. 11 Close the gs oiler. 7.6 Connecting the gs piping 7.6.1 To connect the gs pipe 1 Connect gs vlve to the 15 mm gs connection of the gs oiler nd connect it to the field pipe ccording to locl regultions. 2 Instll gs mesh filter in the gs connection if the gs my e contminted. 3 Connect the gs oiler to the gs supply. 16 7.7.1 To chnge the gs oiler to 80/125 concentric connection The concentric connection cn e chnged from Ø60/100 to Ø80/125 y n dpter set. 1 Remove the concentric pipe from the ir supply nd comustion gs pipe t the top of the gs oiler y turning counterclockwise. 2 Remove the O-ring from the concentric pipe nd fit it round the flnge of the concentric dpter Ø80/125. 3 Plce the concentric dpter in the top of the pplince nd turn it clockwise so tht the mesurement nipple points stright forwrd. 4 Fit the concentric pipe for the ir supply nd comustion gs flue into the dpter. The integrl seling ring ensures n irtight connection. 5 Check the connection of the internl flue pipe nd the condenste collector. Mke sure it is properly connected.

7.7.3 Clculte the totl piping length 7 Instlltion When the resistnce of the flue pipe nd ir supply pipe increse, the pplince power will decrese. The mximum permitted reduction in power is 5%. The resistnce of the ir supply pipe nd comustion gs flue depends on: the length, the dimeter, ll components (ends, elows, ). The totl permitted pipe length of the ir supply nd the comustion gs flue is indicted for ech pplince ctegory. For dul pipe connection, the indiction of pipe length is sed on Ø80 mm. Equivlent length for concentric instlltion (60/100) Bend 90 1.5 Bend 45 0.45 Length (m) Equivlent length for dul pipe instlltion 7.7.2 To chnge the 60/100 concentric connection to dul pipe connection The concentric connection cn e chnged from Ø60/100 to dul pipe connection 2 Ø80 y n dpter set. 1 Remove the concentric pipe from the ir supply nd comustion gs pipe t the top of the gs oiler y turning counterclockwise. 2 Remove the O-ring from the concentric pipe nd fit it round the flnge of the dul pipe dpter Ø80. 3 Plce the comustion gs connection (Ø80) in the top of the pplince nd turn it clockwise so tht the mesurement nipple points stright forwrd. The integrl seling ring ensures n irtight connection. 4 Remove the lid from the ir supply connection. Mke sure to properly connect the ir intke. Room ir dependent instlltion is NOT llowed. 5 Check the connection of the internl flue pipe nd the condenste collector. Mke sure it is properly connected. Length (m) R/D=1 Bend 90 2 m Bend 45 1 m R/D=0.5 Elow 90 4 m Elow 45 2 m R R R/D=1 R/D=0.5 D D For dul pipe connection, ll defined lengths ssume dimeter of 80 mm. In cse of smller or lrger pipe dimeters, the permissile pipe length is respectively smller or lrger. In cse of smller dimeter, the following pplies: Ø70: 0.59 the permissile pipe length for Ø80 Ø60: 0.32 the permissile pipe length for Ø80 Ø50: 0.15 the permissile pipe length for Ø80 Contct the mnufcturer to check the clcultions for the resistnce of the ir supply nd comustion gs flue pipe nd the wll temperture t the end of the comustion gs flue pipe. 17

7 Instlltion Smple clcultion for dul pipe ppliction The horizontl flue MUST e instlled under 3 fll towrds the oiler (50 mm per metre) nd MUST e supported with minimum of 1 rcket t ech meter length. Best recommended position of the rcket is just efore the joint. INFORMATION Flexile flue gs lines my NOT e used in horizontl connection sections. C 13 (1) C 33 (2) C 13 (1) C 33 (2) 60/100 60/100 Twin-80 Twin-80 L1 (m) L1 (m) L1 (m) L1 (m) 10 10 80 21 L6 L5 L2 L4 L1 L3 C 13 (1) C 33 (2) C 93 (4) C 53 (3) 80/125 80/125 80/125 80 60/100 60 L1 (m) L1 (m) L1 (m) L2 (m) L1 (m) L2 (m) 29 29 10 25 6 1 1 10 Specil remrk regrding C 53 : The mximum lengths for L1 nd L2 re relted to ech other. First determine the length of L1; then mke use of the grph elow to determine the mximum length of L2. For exmple: if the length of L1 is 2 m, L2 cn mximlly e 8 m long. 11 L2 10 Pipe Pipe length Totl pipe length Flue pipe L1+L2+L3+(2 2) m 13 m Air supply L4+L5+L6+(2 2) m 12 m Totl piping length = sum of the stright pipe lengths + sum of the equivlent pipe length of ends/elows. 7.7.4 Applince ctegories nd pipe lengths Following instlltion methods re supported y the mnufcturer. Single oiler instlltion INFORMATION All piping lengths in the tles elow re mximum equivlent piping lengths. 9 8 7 6 5 4 3 2 1 L2= 1.8 L1+11.8 0 0 1 2 3 4 5 6 7 Multi-oiler instlltion INFORMATION L1 L1 L2 All piping lengths in the tles elow re mximum equivlent piping lengths. L2 C 53 3 L1 L1 C 33 L1 2 C 13 C 93 1 4 18

7 Instlltion L2 L2 L1 C 83 6 L1 C 83 6 L1 L1 C 43 C 43 5 C 43 C 43 5 5 5 L1 L1 The horizontl flue MUST e instlled under 3 fll towrds the oiler (50 mm per metre) nd MUST e supported with minimum of 1 rcket t ech meter length. Best recommended position of the rcket is just efore the joint. INFORMATION Flexile flue gs lines my NOT e used in horizontl connection sections. INFORMATION The mximum lengths in the tle elow pply to ech gs oiler seprtely. C 83 (6) C 43 (5) Twin-80 60/100 80/125 Twin-80 L1+L2 (m) L1 (m) L1 (m) L1+L2 (m) 80 10 29 80 Specil remrk regrding C 83 : Refer to the tle elow for the minimum dimeters of the comined gs exhust system. Numer of units L2 Minimum Ø 2 130 3 150 4 180 5 200 6 220 7 230 8 250 9 270 10 280 11 290 12 300 Numer of units Gs exhust Concentric Air intke Gs exhust Dul pipe Air intke 6 206 386 206 326 7 217 407 217 344 8 229 429 229 363 9 240 449 240 380 10 251 470 251 398 11 263 493 263 416 12 274 513 274 434 13 286 536 286 453 14 297 556 297 470 15 308 577 308 488 16 320 599 320 507 17 331 620 331 524 18 342 641 342 541 19 354 663 354 560 20 365 683 365 578 Specil remrk regrding C 93 : The minimum inner dimensions of the chimney hve to e 200 200 mm. 7.7.5 Applicle mterils Mterils for the instlltion of the gs exhust nd/or ir intke MUST e ought ccording to the tle elow. C13 C33 C43 C53 C63 C83 C 93 D BG BA IT HR HU SK CZ SI ES PT PL GR CY IE TR CH AT MT LT LV UK FR B () () Dikin Dikin Dikin Dikin () () () () () () Dikin Dikin Gs exhust/ir intke prts cn e ought from the 3 rd prty. All prts purchsed from n externl supplier MUST comply with EN14471. NOT llowed. 7.7.6 Flue pipe position See the locl nd ntionl regultions. Especilly for UK: Only use flue products pproved y the oiler mnufcturer, which cn e ought from the supplier of your oiler. Refer to the field supplied ccessories for ll ville ccessories. Specil remrk regrding C 43 : Refer to the tle elow for the minimum dimeters of the comined gs exhust/ir intke system. Numer of units Gs exhust Concentric Air intke Gs exhust Dul pipe Air intke 2 161 302 161 255 3 172 322 172 272 4 183 343 183 290 5 195 366 195 309 19

7 Instlltion Q R A M D S A G P B C N Q P Q Terminl position Minimum distnce (mm) S From nother roof terminl 600 - From n externl oundry. Note: If the terminl is fcing oundry, it is recommended tht n nti-plume kit e fitted. T T1 T2 Terminls djcent to windows or openings on pitched nd flt roofs: The flue should NOT penetrte this re. NOTICE 2000 600 J The oiler mnufcturer cnnot e held responsile for tmospheric conditions when siting flue terminls. CAUTION T2 T2 T1 T2 T Once the flue system hs een instlled nd the pplince commissioned, the instller should oserve the plume direction. Prticulr ttention should e drwn to plume vpour reentering the gs oiler vi the ir intke. If this occurs, it is highly possile the flue is fitted with negtive pressure re nd therefore plume mngement kit MUST e fitted. E N F F K H I 7.7.7 Insultion of the gs exhust nd ir intke Condenstion my occur on the outside of the pipe mteril when the mteril temperture is low nd the environment temperture is high with high humidity. Use 10 mm dmp-proof insultion mteril when there is risk of condenstion. A L Terminl position Directly elow n open le window or other opening (e.g. ir rick) Minimum distnce (mm) 300 B Below gutters, soil pipes or drin pipes 75 C Below eves 200 D Below lconies or cr front roofs E From verticl drin pipes nd soil pipe 150 F From internl or externl corners 300 G Aove ground, roof or lcony level H From surfce fcing terminl 600 I J K L M N P Q From terminl dischrging towrds nother terminl From n opening in cr port (e.g. door, window) into dwelling Verticlly from terminl on the sme wll Horizontlly from terminl on the sme wll Aove n opening, ir rick, opening windows, etc. Horizontlly to n opening, ir rick, opening windows, etc. Aove roof level (to se terminl) From n djcent wll to flue 1200 1500 300 R From n djcent opening window 1000 7.7.8 Fitting horizontl flue system The 60/100 mm horizontl flue system my e extended up to mximum length s specified in the tle indicting the mximum pipe lengths. Clculte the equivlent length ccording to the specifictions in this mnul. CAUTION Red the instlltion mnuls of the field supplied prts. The horizontl flue MUST e instlled under 3 fll towrds the oiler (50 mm per metre) nd MUST e supported with minimum of 1 rcket t ech meter length. Best recommended position of the rcket is just efore the joint. INFORMATION Flexile flue gs lines my NOT e used in horizontl connection sections. 7.7.9 Fitting verticl flue system A verticl 60/100 mm flue kit is lso ville. By using dditionl components ville from your oiler supplier, the kit cn e extended up to mximum length s specified in the tle indicting the mximum pipe lengths (excluding the initil oiler connection). CAUTION Red the instlltion mnuls of the field supplied prts. 20