BASIC COMPANY DATA. Stamping and forming of precise metal parts. industrial zone Zlín Rybníky

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2 BASIC COMPANY DATA The main business activity: Stamping and forming of precise metal parts Company name: ANC COMPONENTS, s. r. o. Company ID: Company address and seat: Tř. T. Bati 1970, Zlín Phone, fax: WWW: Basic capital: CZK Company established in: 2006 You can find us: industrial zone Zlín Rybníky A quick motorway connection facilitates us to solve urgent cases. praha brno zlín

3 WHO DO WE PRODUCE FOR - automotive industry - electrotechnic industry - white goods equipment producers - aeronautical industry - and other branches of human consumption

4 KNOW-HOW a modern technology + qualified people = competitive advantage We are focused on development of our production and managing know-how. We take advantage using: - modern information system - cooperation of experienced and competent employees - cooperation with schools - research and development projects - periodical trainings - support from technology suppliers - we emphasise documentation of knowledge and experience

5 VISION Our company is profiled as a commercial stamping plant focused on a precise cutting technology (Fineblanking) and high speed stamping, where the common feature is: - precision - automation - high productivity following all demands for a modern commercial stamping plant Our fundamental development visions are: - full capacity utilization of the purchased technology - TO built up a precise team with a high expertness and with a focus on an active communication - to built up a new production building in TO install a modern servo-mechanical stamping press Feintool XFT 2500 Speed in to set an automatic line for burr grinding - TO reach full self-reliance in tool development and production by 2003

6 QUALITY We implemented and we fully follow system for quality management according to ISO TS We emphasise not only technical quality of products but also quality and efficiency of all company processes. Extra focus is set to verify the quality by a sophisticated controlling mechanism. Díl: * statistické hodnoty se vypo ítávají vždy z nam ených hodnot z posledních 25ti sb r Po et proces NOK: 0 0 Rozsah výb ru 186 Tlouš ka dílu dle.v.077b0500 Horní mezní specifikovaná hodnota ( USL ) Jmenovitá hodnota - st ed (CL) 0,835 0,800 Charakteristika: M idlo: 0,8 ± 0,035 Mikrometr Pozice dle ZPO: 2 Dolní mezní specifikovaná hodnota ( LSL ) 0,765 Maximální hodnota z posledního m ení 0,815 Regula ní diagram s Regula ní diagram X 0,0045 0,8400 Minimální hodnota z posledního m ení 0,812 0,0040 0,8300 0,0035 0,8200 Pr m r procesu X 0,792 0,0030 0,8100 0,0025 Pr m rná výb rová sm rodatná odchylka ( s ) 0, ,8000 0,0020 0,7900 Zp sobilost procesu Cpk 6, ,0015 0,7800 0,0010 Horní regula ní mez pr m ru UCLx 0,830 0,0005 0,7700 0,0000 0,7600 Dolní regula ní mez pr m ru LCLx Horní regula ní mez rozp tí UCLs 0,770 0, Dolní regula ní mez rozp tí LCLs 0,000 Status: statistika aplikovatelná Proces OK * z technologických d vod není možné použít standardní metodu výpo tu regula ních mezí. CL jsou 3,00 násobku sigma (s ) od SL (odpovída Cpk 1,33). Nejistota metody: 0,27% 0 stanoveny ve vzdálenosti: Rozsah výb ru 186 Tlouš ka (SPC 254) Horní mezní specifikovaná hodnota ( USL ) 0,830 Charakteristika: 2 x 0,8 ± 0,03 mm Pozice dle ZPO: 11 Jmenovitá hodnota - st ed (CL) 0,800 M idlo: 2D Dolní mezní specifikovaná hodnota ( LSL ) 0,770 Maximální hodnota z posledního m ení 0,824 Regula ní diagram s Regula ní diagram X 0,0050 0,8400 Minimální hodnota z posledního m ení 0,820 0,8300 0,0040 0,8200 Pr m r procesu X 0,822 0,0030 0,8100 Pr m rná výb rová sm rodatná odchylka ( s ) 0, ,8000 0,0020 0,7900 Zp sobilost procesu Cpk 2, ,0010 0,7800 Horní regula ní mez pr m ru UCLx 0,826 0,7700 0,0000 0,7600 Dolní regula ní mez pr m ru LCLx Horní regula ní mez rozp tí UCLs 0,774 0, Dolní regula ní mez rozp tí LCLs 0,000 Status: statistika aplikovatelná Proces OK * z technologických d vod není možné použít standardní metodu výpo tu regula ních mezí. CL jsou 3,00 násobku sigma (s ) od SL (odpovída Cpk 1,33). Nejistota metody: 0,27% 0 stanoveny ve vzdálenosti: Rozsah výb ru 186 Tlouš ka (SPC 254) Horní mezní specifikovaná hodnota ( USL ) 0,830 Charakteristika: 2 x 0,8 ± 0,03 mm Jmenovitá hodnota - st ed (CL) 0,800 M idlo: 2D Pozice dle ZPO: 11 Dolní mezní specifikovaná hodnota ( LSL ) 0,770 Maximální hodnota z posledního m ení 0,830 0,0140 Regula ní diagram s 0,8400 Regula ní diagram X Minimální hodnota z posledního m ení 0,825 0,0120 0,8300 0,8200 Pr m r procesu X 0,810 0,0100 0,8100 0,0080 Pr m rná výb rová sm rodatná odchylka ( s ) 0, ,8000 0,0060 Výkres: 0, B0503_

7 RESEARCH AND DEVELOPMENT Our main strategic goal is to built A research, development and innovation center a technologii high speed stamping. precise stamping fineblanking This project amounts mainly: - to built a new production hall - TO purchase a completely new precise cutting technology fineblanking a servo-mechanical stamping press with stamping frequency up to 140 strokes/min and with stamping power up to 2500 kn - to equip laboratory - a scanning head (laser) for measurement of demanding shapes and outlines during forming tests - 3D measuring equipment with necessary repeatability of measuring including a possibility to measure a whole tool in a total length 1,3m - A digital roughness device for surface measurement which is one of the main parameters for particular parts stamped by fineblanking - A hardness measuring device for measuring of material hardness, for verification of the input data for forming TESTS and to help with finding suitable materials for fineblanking as well as for a control after heating Treatment during final procedures done on the products - SOftware for stamping tools development, for forming processes examination and for test data processing - AN optical microscope for metallography it will be used to find cracks in materials during metal forming, furthermore it will help to find out material reactions and lead to optimal settings of forming processes - a device which is able to reveal internal non-homogeneity of materials and others.

8 TECHNOLOGY - high speed stamping (Bruderer BSTA t) - precise cutting Fineblanking (Feintool t) - conventional stamping (preses Minstr t) - Technology for finishing operations: deburring, bending, straightening, riveting, packets production, passivation. Outsourced surface treatment, heat treatment

9 POSSIBILITY OF THE TECHNOLOGIES Efficient stamping and conventional cutting of products complicated and tolerantly demanding stamped and formed metal components technology BRUDERER High speed stamping - Technology BRUDERER - efficient stamping, forming and conventional cutting with high productivity - production of tolerantly demanding and complicated parts - metal parts forming with focus on accuracy and process stability Advantage of this production - highly productive technology with active elements of tool protection and monitoring of process quality - high technological reliability giving positive effects on a press life as well as on a tool life for tools used by this technology

10 POSSIBILITY OF THE TECHNOLOGIES Production of precise and tolerantly demanding stamped and precisely cut metal components technology Fineblanking (precise cutting) FEINTOOL Fineblanking (precise cutting) - Technology FEINTOOL - this precise cutting technology introduces mainly an alternative for a chip machining - it allows serial production of parts without torn or broken cutting areas and without additional processing Advantage of this production - it guarantees very high accuracy of dimensions, flatness and shape it is idea for electrotechnic, automotive or aeronautical industry - it increases productivity and due to this it helps to reduce production costs

11 ACTIVE CUSTOMERS LEAR Corporation Electrical and Electronics, s.r.o. KENDrion Binder magnety s.r.o. continental Teves czech republic, s.r.o. Secop GmbH hydac Electronic, s.r.o. Senior flexonics czech, s.r.o. Black & Decker PZK international cooperation Brano, a.s. Danfos Appliance Controls Roto Franc A.G. ARGO HYTOS s.r.o. Kostal cr spol. s.r.o. Tercet Precision s.r.o. Magna Exteriors + Interiors (Bohemia) s.r.o. gl - Spezial Platinen GmbH ProTool

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