2013 Vlastimil Krayem
ABSTRAKT V o- ABSTRACT The subject of this thesis is to optimize selected logistics activities in a manufacturing company. The analysis of the current state of logistics processes,the flow of material and its monitoring and suggestions for optimization are the main target of this thesis. The theoretical part is essentially concerned with knowledge of logistics production, the Warehouse management and production, the automatic identification of flow using the company information systems. The analytical section describes the current operating procedures and proposals how to optimize the use of automatic identification. Keywords: barcode, information systems, production and warehouse management
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OBSAH... 8 1... 9 1.1 LOGISTIKA... 9 1.2 P... 11 1.2.1... 14 1.2.2... 15 1.3 A ACE (AI)... 17 1.3.1... 18 1.3.2... 22 1.3.3... 23 1.3.4... 28 2... 29 2.1 P... 29 2.2 C... 31 3... 32 3.1 Z... 32 3.2 S... 33 3.2.1... 34 4 KLADECH... 44 4.1 N... 44 5... 52... 53 ATURY... 55... 57... 58 SEZNAM TABULEK... 60... 61
8 Pokud chce v podniku. ekonomickos- o- neposled - K Radio-frequency identification ). o- i-
9 1 m- e- o- d- o- a logistika. [7] 1.1 Logistika, materi z nich 1 dispozici [7] r- 1 Logistika teorie a praxe, Brno, Computer Press, 2005, ISBN 80-251-0573-3
10 k 2 3 v s- n- [7] a- v [7] V Do roku 1950 - Do roku 1970-2 PERNICA Petr, -86031-13-6 3 5 ddruh - podni- -7169-578-
11 1970 1985 - v e- Po roce 1985 - logistiky 1.1. LOGISTIKY - EKONOMIKA D [7] 1.2 o- [13] t- [10]
12 [2] [3] - - - - - - - Informace Informace v u-
13 b-. [10], [16] v- Podnik je s (prodej). a-. [3]. [24]
14 namu. neso i- telnost.. [3] 1.2.1 to u- [2] - Informace V podnik poz eliminovat nebo zcela odstranit.
15 4 o- laci s u- o- administraci v [7] 1.2.2 [4] kova- K OPT, DBR MRP, MRP II, ERP 4 80-251-0573-3 Logistika teorie a praxe, Brno: Computer Press, 2005, 313 s., ISBN
16 Kanban - o- s letech v 70. Kanban samoregula lu kvality [2] V (Radio Frequency Identification).
17 1.3 s- procesem, k - [1] k - ky e- c- Indukce Je to c- 8] [13]
18 [1][6] o- 1.3.1 V roce 1949. Teprve v [1] USA V i- souladu s standardy. Tak v [20] - [17]
19 t- [17] - tzv. Bumpy Barcode [17] hodou je dr
20 [19] < >, l- V o- Tabulka1/ 1 [24] UPC A 10 obchod EAN 8 10 obchod EAN 13 10 obchod Code 2/5 10 technika Code 39 43 num., spec. znaky, abeceda Code 128 128 num., spec. znaky, abeceda
21 Legenda: X R H Ekonomika. Rychlost Flexibilita spolehli chybovosti. o- apod.
22 1.3.2 a : a- napevno s odchodech. [18] s v - - do Vyob [18]
23 [11] Nebo - 1.3.3 [6] r- u- i 1.11. ou zalo-
24 S [22] v podniku. [16]. - ti k- O
25 Jednou z SAP, ORACLE, Dynamics. [18] Helios pak cel 1.12. S [17] System) MES (Manufacture Execution. MES posky-
26 OEE = dostupnost. rychlost.. 100 ( %) 1.13. [22] OEE = D. R. K.100 [%] OEE = B/A. D/C. F/E. 100 [%] Parametr D Parametr R stroje. Parametr kvalita K principu
27 -out jen z 1.14 je zobrazen lay-out z modulu SAP Modul SAP-ZV202 [24]
28 1.3.4 do r- oblasti automobilo-
29 2 2.1 Po V jejich centralizace dat V Popis a explanace o- b- k
30. t logistiky v. [24]
31 2.2 k e- a - c- o- Z l- b-
32 3 BY A V podniku, a to tok a optimalizaci 3.1 podniky v nedostatku vstupnovou ta 70 mm. Do firmy v so 3.1. V i- 23] [24]
33 ako 3.2 pro jakost techniku Metrolog Referent jakosti Mistr elektro oprav skladu Mistr expedice Mistr RM [23], [24] 3.2 Struktura 3.3 ine propojen s o- d-
34 Sklad HV Sklad VM NDT [24] 3.2.1 d- operace: cca 12.000 v - i-
35 v VM vede k tabulce 3/1. Tabulka3/ 1 [24] Po St Celkem 12 15 11 16 18 72 110 135 98 132 145 620 28 33 29 37 42 169 50 58 50 62 65 285 Celkem 160 193 148 194 210 905 3.4 1. 2. 3.
36 [24] 3/2 a 3/3 pro firmu v letech 2010-2012. podniku. V
37 Tabulka3/ 2. [24] Rok 2010 8 6 2 2011 5 5-2012 7 6 1 Tabulka3/ 3 [24] Rok celkem 2010 3.240,- 16.650,- 75.840,- 95.730,- 2011 2.950,- 20.460,- - 23.410,- 2012 3.750,- 19.650,- 40.850,- 64.250,- Z v oblasti ce. obr e-
38 - - - NDT 3/4. - Tabulka3/ 4 P [24] hodinu hodinu 10-20 4,5 t 3,2 t 1,0 t 20-30 7,5 t 4,7 t 2,0 t 30-40 6,3 t 5,0 t 3,0 t 40-50 7,0 t 5,6 t - 50-65 7,5 t 6,8 t - v- K b- - - 60
39 a parametr K - -. Z dostupnost P2. SMED vni dvou k a- t z i- 3.5 b- k 3.5 3/5 amace. letech 2010
40 Tabulka3/ 5 [24] Rok z- 2010 21 19 2 9.650,- 2011 37 32 5 17.380,- 2012 31 29 3 15.720,- [23], [24]
41 2. Chyby z Sklad HV a expedice V t- V 800 tun. - dat z - tabulce 3/6
42 Tabulka3/ 6 dobou [24] Po St Celkem 126 165 173 159 136 759. 84 105 118 98 91 496 - - klad v Po nal P odjezd vozidla. P1 v letech 2010 tabulce 3/7 neshoda je jen v
43 Tabulka3/ 7 expedici v letech 201 2011 [24] Rok taveb 2010 17 16 2 3.930,- 2011 11 27 3 5.850,- 2012 14 21 1 1.265,- z 1. 2. 3. 4. 5. 6. firv o-
44 4 KLADECH b e- u- 4.1 a- sou opatdou v a HOC.
45 MOTOROLA MC 9500 od firmy KODYS z 3.6. rvis s - 3/8 a 3/9. [18] Tabulka3/ 8 ve skladu VM [24] Ks Cena/ks Cena celkem 3 50.000,- 150.000,- PC+ monitor 3 17.000,- 51.000,- Wi- 1 55.000,- 55.000,- celkem 256.000,-
46 Tabulka3/ 9 [24] 675.360,- 337.680,- 337.680,- celkem 337.680,- tivity linek. k- V ho bodu kontrollu je tky 3.
47 dotyko Stro V podniku. Fotografie stolice je na obr. 3.7. PC S. [24] 105SL od firmy Kodys je na 8 SL [18]
48 s s 3.9. V Tabulka3/ 10 [24] Cena za ks Cena celkem. 3 242.350,- 727.050,- PC + monitor 10 17.000,- 170.000,- -Zebra 6 25.023,- 150.000,- 10 2.063,- 20.630,- Digi mikrometr 3 25.521,- 76.563,- 7 14.390,- 100.730,- s Ethernet karty P 6 17.175,- 103.050,- 1 165.000,- 165.000,- celkem 1.513.023,-
49 a- 3.5) s s - p v a- na 3.10 [18]
50 a- ten mace z a- 3/11. tabulce Tabulka3/ 11 [24] dy a- 739.680,- - - 739.680,- celkem 739.680,- s e skladu VM (Obr. 3.6), -fi komplet je sestaven z routeru
51 Router je vyobrazen na obr 11. hlediska Router Mikromatic Saxtant HnD [18] Tabulka3/ 12 [24] Ks Cena/ks Cena celkem Wifi komplet 4 4.000,- 16.000,- 5 50.000,- 250.000,- Celkem 266.000,- V tabulce 3/12
52 5 V tabulce 3/13 Tabulka3/ 13 [24] Sklad VM Expedice Celkem 256.000,- 1.513.023,- 266.000,- 2.035.023,- - - -739.680,- -1.077.360,- Celkem -81.680,- 1.513.023,- -473.680,- 957.663,- Z ale i ekon o- o- - edov - expedici - - - v
53 osti. V teo a- tury, a- cea- podobn a- o- do o-
Tato bakal a- 54
55 ATURY. Praha: Grada Publishing,1994. 252 s. ISBN 80-85623-66-8. [2] EMMETT, Stuart. [3-80-251-1828-3-85235-55-2 [4] LAMBERT, Douglas M.; ELLRAM, Lisa M.; STOCK, James R. 2005, 589 s., ISBN 80-251-0504-0. [5] PERNICA, Petr. Praha: Radix, 1998, ISBN 80-86031-13-6 [6] PERNICA, Petr. -86031-59-4 [7 Logistika teorie a praxe, Brno: Computer Press, 2005, 313 s., ISBN 80-251-0573-3 [8] SODOMKA, Petr. Brno: Computer Press, 2010, 501 s., ISBN 978-80-251-2878-7 [9] SYNEK, Miloslav. Man ISBN 978-80-247-1992-4 437 s., ISBN 80-7169-578-5 Praha: Grada Publishing, 1999, [11] CIO BUSINESS WORLD. ERP Praha: IDG Czech Repub- [12] -0957
56 dium, -80-7318-906-8 u- [14] -7079-806-6 [15] ISBN 80-01-03449-6 [16] TU, 2006. 298 s. ISBN 80-7318-381-1. [17] AUTOMATIZACE. [online], [cit. 2012-10-6,], http://www.automatizace.cz/ article.php?a=1952 [18] KODYS., [online], [cit.2012 10-6] http://www.kodys.cz [19] WIKIPEDIA. [online], [cit. 2012-10-6], http://cs.wikipedia.org/wiki/ Soubor:RFID-stick.jpg [20] GS1 Czech Republic. [online], [cit. 2012-10 - 8], http://www.gs1cz.org/ produkty-a-reseni [21] UNICODE. [online], [cit. 2012-10-6,] http:// www.unicode.cz/ snimace_terminaly.php?id=300 [22] EPRIN. [online], [cit.2012 10-6], http://www.eprin.cz/reseni/pripadove-studie/odvetvi-automotive/rfid-expedicni-brana [24] KRAYEM, Vlastimil. Vlast
57 1. CMR - 2. - 3. EAN - European Article Number 4. ERP - Enterprise Resource Planning 5. FIFO - First in, first out - 6. GS1-7. HOC 8. Hotspot - 9. ISO 9001-10. RFID - Radio-frequency identification - 11. SAP 12. TS 16949-13. 14. VIS 15. Wifi - wireless fidelity 16. 2D 17. 3D
58 11 12 13 18 19 19 20 21 22 23 24 25 26 -ZV202 27 30 32 33 34 36 40 45 47 47 48
59 49 51
60 SEZNAM TABULEK 20 35 37 37 38 40 dobou 42 2011 43 45 46 48 50 51 Tabul 52
61 U 62 63 IS VIS 64 65
62
ACITY 63
P 3: IS VIS 64
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